EUSO BALLOON Battery Power Pack (PWP) RIKEN/UAH Héctor Prieto, Katsuhiko Tsuno, Marco Casolino

Maintain constant power of 225 W for the phone booth and 25 W for the IR Camera during the time required for the mission, in this case 24 hours of flight. Zero levels of overloading the circuit due to problems with the battery Zero levels of overheating in the circuit due to problems with the battery Mission Objectives with success criteria

Battery Pack technical specifications Phone BoothIR Camera Altitude40km Pressure3mBar Power225W/192.72Ah, 28V25W/38Ah, 28V Operation Duty 24h Operating Temperature Range within -40˚C/+70˚C Size(600x250.2x170)mm (225W)(600x50.4x170)mm (25W) Mass(TBC)(16kg+4.8kg=20.8kg)

Battery Pack design description Objectives  PWP shall provide the primary power in 30 hours minimum which includes 24 hours level flight and rising operation.  PWP shall provide the primary power in 10 hours minimum including 2 hour level flight and rising operation.  PWP shall provide the average power of 225W and 25W (TBD) to the instruments.  PWP shall provide enough transient current generated at instrument booting.  PWP shall be protected from the instrument overload by the fuse, circuit breaker or current limiter.

Battery Pack design description Description At the moment we assume a battery system providing 28V; since the highest voltage is 28V (and HV is produced internally). The battery pack will be attached to the gondola and provide power to the LV board and the HK board. Relays (commanded by CNES) will control the power ON/OFF.

Battery Pack connection diagram Phone Booth

Battery Pack connection diagram IR Camera

Battery Pack Phone Booth Component Battery Component Selected: Saft G62/1.2 Specification: Li-SO2/28V/34.5Ah Capacity = (Watts required/Volts required)*(Time Hours) Battery Selection 24hours = (225W/28)*(24h)=192.72Ah 6of 12 Cell Series Saft G62/1.2 = 207Ah

Battery Pack IR Camera Component Battery Component Selected: Saft G62/1.2 Specification: Li-SO2/28V/34.5Ah Capacity = (Watts required/Volts required)*(Time Hours) Battery Selection 24hours = (25W/20)*(24h)= 30 Ah 1of 10 Cell Series Saft G62/1.2 = 34.5Ah

Battery Pack Mechanical Architecture Phone Booth

Battery Pack Mechanical Architecture IR Camera

Mass Estimation

Upperside and Under side Front Face and Back Face mm Battery Box Phone Booth mm mm 170 mm Lateral mm 170 mm Mass Calculations Density = Aluminum Box = 2.69g/cm3 = g/mm3 Thickness = 3mm Lateral Sides Volume = LSV= 500.4mm*170mm*3mm*2* g/mm3 = 1373g Upper and Under Side Volume = USV = 500.4mm*300.24mm*3mm*2* g/mm3 = 2423g Front and Back Face Volume = FBV= 170mm*300.24mm*3mm*2* g/mm3 = 824g Total Case Mass = LSV + USV + FBV = = 4.62kg TOTAL MASS INCLUDING CELLS AND CASE = (60Cells*300g) + (Case Mass = 4.62kg) = 22.62kg+20% of margin = 27.14kg

Upperside and Under side Front Face and Back Face mm Battery Box IR Camera mm mm 170 mm Lateral mm 170 mm Mass Calculations Density = Aluminum Box = 2.69g/cm3 = g/mm3 Thickness = 3mm Lateral Sides Volume = LSV=170mm*100.08mm*3mm*2* g/mm3 = 275g Upper and Under Side Volume = USV =250.2mm*100.08mm*3mm*2* g/mm3 = g Front and Back Face Volume = FBV= mm*170mm*3mm*2* g/mm3 =275g Total Case Mass = LSV + USV + FBV = = 1kg TOTAL MASS INCLUDING CELLS AND CASE = (10Cells*300g) + (Case Mass = 1kg) = 4kg+20% of margin = 4.8kg

Battery Protection and Support Fire The Battery pack will have thermal fuse overheating protector which will protect the PWP against fire risk Explosion The box itself will be a protection against explosion due to the batteries will be confined there Breaking This mechanical issue shall be discused with the mechanical engineers in charged of the EUSO-Balloon mechanical Structure Mechanical Support ECAL-Riken will provide the mechanical structure, which will be made of aluminum to avoid risk of explosion and fire propagation.

Battery Cells, Connectors and Cables Cells Connectors Cables Option I: In case of 225W power consumption it will be necessary 60 cells of Saft G62/1.2 Option II: In case of 25W power consumption it will be necessary12cells of Saft G62/1.2 The Connectors we are going to use are 9 pins D-Sub connectors for all interfaces and subsystems. The Cables we are going to use are THERMAX MIL-DTL-22759/91,92 for all interfaces and subsystems.

Battery Switches, Fuses Switches Fuses The Fuses we are going to use are Thermal Fuse Klixon C Series and MIL-PRF Space Coast IC The Switches we are going to use are APEM-M3500

Why using 25W? InterfacePower Consumption IR Camera22W Total Power Budget: 20W +20% of Security Margin = 25W 25W

Why using 225W ? InterfacePower Consumption High Voltage Power Supply9.2W LVPS DP17.2W LVPS DP27.2W Housekeeping6W LVPS-PDM2.4W CPU14.4W CCB5W Data Storage18W GPS1.2W CLK3.6W Additional Spare15W HeatersTBC Total: 89.2W+20% of security Margin = W Additional Heaters and backup = 70W (180)+20% of security Margin = 216W This version should be discussed 225W

Battery Pack Budget/90W EquipmentSpecificationModelQuantityPrice/UnitTotal Pack Battery Option 3 Li-SO2/28V/34.0AhSaft G62/ €Option 3 TBC Switch V: 20V W =25W Current = 1A Temp = C /+70 0 C APEM-M TBC Thermal Fuse V: 20 V W: 25W Steady Current = 25W/20V = 1.25A Temp = C /+70 0 C Thermal Fuse Klixon C Series 10 TBC Electrical Fuse V: 20 V W: 25W Steady Current = 25W/20V = 1.25A Temp = C /+70 0 C MIL-PRF Space Coast IC 10TBC Cable V: 20V W =25W Current = 1.25A Temp = C /+70 0 C THERMAX MIL- DTL /91,92 1m TBC

Battery Pack Budget Phone Booth /225W EquipmentSpecificationModelQuantityPrice/UnitTotal Pack Battery Option 3 Li-SO2/28V/34.5AhSaft G62/ €Option 3 TBD Switch V: 28V; worse scenario 20V W =225W Current = 12.5A; Steady Current=225/20=11.25A*2PWP in parallel = 22.5A Temp = C /+70 0 C APEM-M TBC Thermal Fuse V: 28 V W: 225W Steady Current = 225W/20V+Security range = 11.25A+50% security range= 17A. Temp = C /+70 0 C Thermal Fuse Klixon C Series 10 TBD Electrical Fuse V: 28 V; worse scenario =20V W: 225W Steady Current = 225W/20V = 11.25A Temp = C /+70 0 C MIL-PRF Space Coast IC 50TBC Cable V: 20V W =225W Current = 11.25A Temp = C /+70 0 C. AWG= 14 THERMAX MIL- DTL /91,92 30m 230$

THANK YOU!!!