Critical Design Review Group 16 Mike Orr Loc Truong Dang Khoa Le.

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Presentation transcript:

Critical Design Review Group 16 Mike Orr Loc Truong Dang Khoa Le

Mechanical Break Convenience Basket Platform for motor mounting PCB enclosure, Battery

 Interested in robotics and wireless control  To create a useful product

 Assist in day-to-day activity of user  Alert the user of obstacles  Be able to control SmartWalker on a computer via WiFi ◦ Video Streaming to PC  Reliable ◦ Battery over-charging protection  Low cost

 Be able to move while holding a load of up 40 pounds  Be able to communicate with remote controller up to a distance of 150 meters  Move no faster than 10 RPM

Microcontroller RF Transmitter Module WiFi Module RF Receiver Module Motor Controls Computer App Camera L R Power Supply Loc DK Mike Microcontroller

PIC18F25J10 MRF89XAM9A RF Transceiver

PIC18F46J13 RN171 XV WIFI MRF89XAM9A RF Transceiver Motor Driver Power Supply

Motor Controller Left MotorRight Motor

 Using Bridge Motor Drive L293D (16 PIN chip)  Cost : $2.50. Used for DC or Stepper Motor

 Forward and Backward  Turning left and right

 Produce high torque.  Have reasonable turn speed.  Require 12V DC (to be compatible with system voltage supplier).  Generates low current to reduce heat.  Low cost.

Motor Names Voltage (V) Current (A) Torque (N*m) RPMCost (USD/piece) Electric Gear Motor ZYT01C DC Motor Leeson M

ON/OFF switchMomentary switchLatch Switch Voltage source12 V Current rating15 A3 A Control method On - OffHold right : turn Release : stop Hold left : turn opposite direction Release : stop Press right : turn Press right : stop Press left : turn opposite direction Press left : stop

L293D Motor Driver Electric Gear Motor(Left) Electric Gear Motor(Right)

 Motors connect to small discs.  Pulleys connects to the fixed- wheels using low-tension belts.  Small pins are used switch from remote control to manual use.  When using remote, the pins will connect the motors to the plastic pulleys.

Considering 2 options: 1. RF433 transmitter, receiver 2. Microchip MRF89XAM9A: RF Transceiver Parameter RF433 Tx/Rx Module RF Transceiver MRF89XAM9A Frequency Range433.92MHz MHz Operating Voltage 3-12V (5V typical) V (3.3V typical) External Antenna Circuit Required YesNo Operating RangeUp to 300m m Output Power 16dBm (40mW) +10dBm (10mW) Communication1-way2-way

 ISM Band MHz operation  2.1V-3.6V operating voltage  Ultra-low current consumption: ◦ Rx mode: 3 mA (typical) ◦ Tx mode: 25 mA at 10dBm (typical) ◦ Sleep mode: 0.1µA (typical)  Interface with microcontroller via 4-wire SPI with interrupts  Easy integration into final product  Fully compatible with PIC MCUs  How-to supporting documents, reference design, libraries…can be easily obtained on micrcochip.com *A quarter diameter is mm

 PIC microcontroller from Microchip: ◦ The main components used are from Microchip ◦ Already owned a PICKit 3 In-Circuit Programmer/Debugger.  Program/reprogram any PIC MCU via 4-wire SPI  USB connection from the programmer to PC ◦ Familiar with PIC programming ◦ Resources and information available ◦ Applications, libraries, and supports also available microchip.com

Requires:  Total 4 PWM for the drive sub-system: 2 PWM for each motor  Interface with WIFI and RF module through UART and SPI, respectively  WIFI and RF module support 3.3V High Logic Voltage Pin  Require high performance: memory sufficiency, high speed, good timer resolution…) Parameter PIC18F46J13 (Receiver) PIC18F25J10 (Controller) Program Mem.Type Flash Program Memory 64 KB32 KB RAM3800 Bytes1024 Bytes PWM1,2 or 4 Comm. Peripherals 2-UART, 2- SPI 1-UART, 1-SPI Operating Voltage 2V-3.6V CPU Speed12 MIPS10 MIPS ADC 13 channels 12-bit 10 channels 10-bit Timers 4x8 bit, 4x16 bit 1x8-bit, 2x16-bit Price$4.16/unit$1.99/unit

 IP ◦ Transmits video via WIFI or Ethernet ◦ Easier to mount ◦ More expensive  Serial ◦ Transmits video ◦ Cheaper ◦ Harder to mount

 Foscam FI9821W ◦ HD Quality, 1280x 720 Resolution ◦ High Cost  TENVIS JPT3815W ◦ Lesser Quality ◦ Good Pricing  EasyN Wireless WIFI IP Camera ◦ Lesser Quality ◦ Comes with mounting bracket ◦ Good Pricing

Regulator Battery Motor Controller Small Electronics General Block Diagram Motor

 3 options: ◦ 1) HitLights Rechargeable 3800mAh Lithium Ion Battery Pack ◦ 2) Pitsco TETRIX 12-Volt Rechargeable NiMH Battery Pack and Charger ◦ 3) NiMH Battery Pack: Customize 12V 5000mAh

 μA7805CKC ◦ Internal Thermal-Overload Protection ◦ High Power-Dissipation Capability  LM1117T-3.3 ◦ Current Limiting/Thermal Protection ◦ High Efficiency

 Software Issues ◦ Developing GUI, computer application ◦ Learning TCP/IP Protocols  Parts still shipping ◦ Long lead times  Mechanical Issues

ItemManufacturer Unit Price OrderedPrice PIC18F46J13 I/PTDigiKey$4.163$12.48 PIC18F25J10 I/SPMicrochip$1.993$5.97 MRF89XAM9ANewark$8.823$26.46 Xtal 20MHzSparkfun$0.954$3.80 Microchip PICKit 3Microchip$ UA7805CKCSTI$0.4910$4.90 LM1117T- 3.3/NOPBTI$1.445$7.20 Pitsco TETRIX 12- Volt Rechargeable NiMH Battery Pack and ChargerPitsco$ N4001 TTL Components$0.4910$ pF capacitor (30pk)Amico$2.431 EasyN Wireless WIFI IP CameraEasyN$ WalkerN/A$ DC MotorSears$23.422$46.84 RN171Microchip$ L293DTI$2.503$7.50 Adidtional Small Parts $ Total $477.75