Steve Lewis XTOD Controls FDR 13 March 2008 XTOD Vacuum Controls Final Design Review Steve Lewis/Keith Kishiyama 13 March 2008

Steve Lewis XTOD Controls FDR 13 March Some Guidelines Re-use existing LCLS or planned XES technology when feasible Lower cost and schedule risk Reduce maintenance cost and overall complexity Else use SNS technology as ‘best-practices’ example Recent; working; EPICS-based FEE has very limited physical space, but ‘acceptable’ radiation levels Place short racks under beamline (with short cable runs) for instruments Use full-height racks in alcove for vacuum controllers XRT will use short racks for vacuum

Steve Lewis XTOD Controls FDR 13 March Introduction There are three types of systems ‘Standard’ beamline Diagnostic ‘tanks’ (for instruments) High pressure/high flow regions (gas detector/gas attenuator) PLC vs EPICS PLC will provide protection (basic interlocking) using direct signals (analog, digital) EPICS will provide sequencing (via PLC and serial communications to controllers) LCLS Standards will be indicated with: √

Steve Lewis XTOD Controls FDR 13 March Common Items Allen-Bradley for PLC CLX-5000/1756 chassis for PLC √ Ethernet and Ether/IP for IOC communication √ ControlNet for outboard I/O communication √ 1 for FEE Gas Flow; 1 each for FEE, NEH, XRT vacuum For ‘logical’ independence Flex-I/O for I/O points Inexpensive Built-in screw terminals (simple) Mounted vertically in racks with co-located controllers 1 for FEE Gas Flow; 3 for FEE; 1 for each NEH Hutch; 5 for XRT; 1 for FEH VAT VF-2 Fast Shutter between Dump and FEE Bi-directional protection Vendor supplied sensors, shutter, cables

Steve Lewis XTOD Controls FDR 13 March Common Items ‘Cross-over’ Valve Logic The PLC that controls it needs a pressure indication ‘from the other side’ Use two signals: 1/0 => HV; 0/1=>atmos; 0/0 and 1/1 => no power, disconnected cable, etc PLC can resolve permission-to-open logic for any case

Steve Lewis XTOD Controls FDR 13 March Machine Protection System Each PLC summarizes status of items that can intercept beam; Isolation valves must be OUT Apertures must be IN or OUT MPS gets ‘OK’ if all of above are TRUE (‘and-operation’) Wired to MPS node in NEH hall with 24V pair Signals list: PLC:FEE1:E101 VVPG:DMP1:881FstSht VVPG:FEE1:111FstSht VVPG:FEE1:421KS VVPG:FEE1:451TE VVPG:FEE1:481DI VVPG:FEE1:761HOMS VVPG:FEE1:861HOMS VVPG:FEE1:1721SOMS VVPG:FEE1:1791SOMS VVPG:FEE1:2831SOMS VVPG:FEE1:1831SOMS VVPG:NEH1:131NEHVac VVPG:NEH1:2131NEHVac VVPG:NEH1:1131NEHVac PLC:FEE1:E202 VVPG:FEE1:201GasAtt VVPG:FEE1:211GasDet VVPG:FEE1:221GasDet VVPG:FEE1:231GasDet VVPG:FEE1:241GasDet VVPG:FEE1:251GasAtt VVPG:FEE1:261GasAtt VVPG:FEE1:311GasAtt VVPG:FEE1:341GasAtt VVPG:FEE1:351GasAtt VVPG:FEE1:361GasDet VVPG:FEE1:371GasDet VVPG:FEE1:381GasDet VVPG:FEE1:391GasAtt PLC:NEH1:203 VVPG:NEH1:291NEHVac VVPG:NEH1:2211NEHVac PLC:XRT1:104 VVPG:XRT1:111TnlVac VVPG:XRT1:5251TnlVac VVPG:XRT1:5611TnlVac VVPG:XRT1:5991TnlVac PLC:FEH1:505 VVPG:FEH1:5441FEHVac

Steve Lewis XTOD Controls FDR 13 March Block Diagrams

Steve Lewis XTOD Controls FDR 13 March

Steve Lewis XTOD Controls FDR 13 March

Steve Lewis XTOD Controls FDR 13 March Controller Summary FEE: 1 Shutter, 9 Ion, 5 Scroll, 9 Turbo, 17 Gauge, 5 Pressure 13 Isolation/Gate Valves, 26 Rough/Fore/Bypass Valves NEH H1: 2 Ion, 2 Gauge; 3 Isolation Valves H2: 1 Ion, 1 Gauge; 2 Isolation Valves H3: 1 Ion, 1 Gauge [probably not in scope] XRT 4 Ion, 4 Gauge; 3 Isolation Valves FEH 1 Ion, 1 Gauge; 1 Isolation Valve

Steve Lewis XTOD Controls FDR 13 March Cable Summary FEE: 5 Shutter, 16 Ion, 5 Scroll, 9 Turbo, Gauge, 9 Pressure 39 Valve NEH H1: 3 Ion, 6 Gauge; 3 Valve H2: 2 Ion, 4 Gauge; 2 Valve H3: 1 Ion, 2 Gauge [probably not in scope] XRT 8 Ion, 16 Gauge; 3 Valve FEH 1 Ion, 2 Gauge; 1 Valve

Steve Lewis XTOD Controls FDR 13 March ‘Standard’ Beamline Expect steady-state operation Mostly HV (~10 -6 ); some UHV (~ ) Manual valve and roving cart for roughing/venting √ Not part of control system Hardware Gamma MPC dual Ion Pump HV supply √ One pump per supply 9 in FEE; 3 in NEH MKS 937A Gauge Controller √ Two pairs of Convectron-Enhanced Pirani + Cold Cathode 10 in FEE; 3 in NEH Sequences: none

Steve Lewis XTOD Controls FDR 13 March Process Diagram Ion Pump (Isolation) Gate Valve Convection-Enhanced Pirani GaugeCold Cathode Gauge Manual Cart Valve

Steve Lewis XTOD Controls FDR 13 March Interconnect Diagram IOC Gauge ControllerIon Pump Controller Analog and Digital Signals Beamline Gate Valves Ion Pump Pirani + Cold Cathode Gauges Gate Valve I/O Ethernet Interface ControlNet Interface Flex I/O ControlNet PLC RS-232 Ladder Logic Ethernet Interface ControlNet Interface Ethernet (Channel Access VLAN) Terminal Server Ethernet (Field-bus VLAN)

Steve Lewis XTOD Controls FDR 13 March Diagnostic Tanks Three instruments: Direct Imager, Total Energy,K- Spectrometer Expect many pump/vent cycles HV (~10 -6 ) Valved Turbo/scroll pump for roughing Vent valve with clean N 2 for up-to-atmosphere Hardware (each instrument) Gamma MPC dual Ion Pump HV supply √ One pump per supply (can be shared by 2 instruments) MKS 937A Gauge Controller √ Two pairs of Convection-Enhanced Pirani + Cold Cathode Varian V-81 Turbo-molecular Pump/Controller Varian SH-110 Scroll Pump/Remote AC Contactor Sequences: Pump↔Vent

Steve Lewis XTOD Controls FDR 13 March Process Diagram Ion Pump (Isolation) Gate Valve Convection-Enhanced Pirani GaugeCold Cathode Gauge Vent Valve Roughing Valve Turbo Pump w/vent valve Scroll Pump w/fore valve

Steve Lewis XTOD Controls FDR 13 March Process Diagram IOC Gauge ControllerIon Pump ControllerTurbo Pump Controller Analog and Digital Signals Beamline Valves Ion Pump Turbo Pumps Pirani + Cold Cathode Gauges Gate Valve I/O Ethernet Interface ControlNet Interface Flex I/O ControlNet Scroll Pumps Scroll pump control PLC RS-232 Magnetic Starter Ladder Logic RS-232 Ethernet Interface ControlNet Interface Ethernet (Channel Acces VLAN) Terminal Server Ethernet (Field-bus VLAN)

Steve Lewis XTOD Controls FDR 13 March Gas Pressure/Flow Three sections: Upstream Gas Detector, Gas Attenuator, Downstream Gas Detector Each has independent pressure set-point, with differential pumping to enclosing beamline, and shared differential pumping between them Three modes: HV open to match beam lines (all apertures retracted) Vented (all apertures retracted) Independent pressure set-points (all apertures inserted) ~few mT to ~20T of N 2 Hardware 2 each MKS146C, PR-4000, MKS-649, PRD-2000 pressure/flow controllers 7 MKS 937A Gauge Controller ✓ Each 4 Convection-Enhanced Pirani +1 Cold Cathode 2 each Varian 301, 701, 1001 Turbo-molecular Pump/Controller 6 Varian 600DS Scroll Pump/Remote AC Contactor 2 Kashiyama MU100 Screw Pump Sequences: Flow↔HV↔Vent

Steve Lewis XTOD Controls FDR 13 March Process Diagram (Isolation) Gate Valve Convection-Enhanced Pirani Gauge Roughing Valve Turbo Pump w/vent valve Scroll Pump w/fore valve Screw Pump Aperture Cold Cathode Gauge Aperture Pressure/ Flow Valve x6x2 x3 Baratron Gauge

Steve Lewis XTOD Controls FDR 13 March Process Diagram IOC Gauge ControllerPressure ControllerTurbo Pump Controller Analog and Digital Signals Beamline Gate Valves Pressure/Flow Units Turbo Pumps Pirani + Cold Cathode + Baratron Gauges Gate Valve I/O Ethernet Interface ControlNet Interface Flex I/O ControlNet Scroll + Screw Pumps Scroll pump control PLC RS-232 Magnetic Starter Ladder Logic RS-232 Ethernet Interface ControlNet Interface Ethernet (Channel Acces VLAN) Terminal Server Ethernet (Field-bus VLAN)

Steve Lewis XTOD Controls FDR 13 March Racks & Power 40U/80″ 1 Triple Bay for FEE Instruments + Gas Flow 1 for SOMS 24U/42″ Under beamline 1 for HOMS; 6 for XRT Rack power distribution Furman unit with 100A input; 1 in each 24U rack; 2 in 40U double rack √

Steve Lewis XTOD Controls FDR 13 March Software EPICS √ Base, extensions shared with XTOD Instrument controls √ Modules: Ether/IP added for IOC-to-PLC √ IOC will run in either Linux (soft) or 1-U Dawn/RTEMS √ Applications PLC ladder logic does pure interlocking, using analog/digital signals All commands/response from/to EPICS EPICS sequencers will provide all vacuum (pump/valve) sequences; and they will control pressure set-points for gas flow

Steve Lewis XTOD Controls FDR 13 March Photos of Ongoing Fabrication at LLNL

Steve Lewis XTOD Controls FDR 13 March Prototype of Flex-I/O Wiring

Steve Lewis XTOD Controls FDR 13 March Partly Loaded Main FEE Rack (front)

Steve Lewis XTOD Controls FDR 13 March Partly Loaded Main FEE Rack (rear)

Steve Lewis XTOD Controls FDR 13 March References Complete Spreadsheet of all PVs, controllers, racks, VME boards, etc: tems/xray_transport/Sheets/XTOD-Controls- Planning.pdf Complete Block Diagram: tems/xray_transport/Diagrams/XTOD- Vacuum.pdf

Steve Lewis XTOD Controls FDR 13 March Complete book of wiring diagrams available