Product choice offered by ABB Oy, Distribution Automation

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Presentation transcript:

Product choice offered by ABB Oy, Distribution Automation Jan Kulczynski

Distribution Automation – Content Introduction & overview of Distribution Automation Product range Protection relays & terminals Simulator Communication Commitment to new standard IEC61850 Training, Support & Service

ABB Oy Distribution Automation Global market leader in protection relay sales ~275 employees, ~120 R&D engineers Turnover ~90 million euros (in 2006) > 500 000 SPACOM units installed > 120 000 units of 500-series installed. Utility customers such as Vaasan Sähkö, Helsinki Energy, Vattenfall Electricity-intensive industrial customers (industries needing much electricity), for instance, UPM Kymmene, Outokumpu. In many countries the protection of electrical systems is prescribed by law. Competitors A) global: Siemens, Alstom B) regional: GE, Schweitzer C) Small competitors by country: VAMP Top Ten of Sales in 2003: 1. Finland 2. China 3. Sweden 4. Russia 5. Taiwan 6. The Czech Republic 7. Italy 8. South-Africa 9. Iran 10. Switzerland A reliable distribution of electricity helps preserving the environment

The Role of the Vaasa Unit within ABB Global responsibility for the development and marketing of protection relays software tools communication devices for Distribution Automation Worldwide responsibility for the sales of products (with local sales units) Responsible for the development of technology and solutions.

Distribution Automation – Content Introduction & overview of Distribution Automation Product range Protection relays & terminals Simulator Communication Commitment to new standard IEC61850 Training, Support & Service

Production Part of the Delivery Process Manufacturing Logistics Order handling & production planning Collection of customer orders Shipping & invoicing Production Packing Transportation Supply Management Supporting Functions Production testing engineering Product maintenance License manufacturing: India, Malaysia, Russia, China

Distribution Automation – Content Introduction & overview of Distribution Automation Product range Protection relays & terminals Simulator Communication Commitment to new standard IEC61850 Training, Support & Service

Distribution Automation – Product range 600 Series REU 610 REF 610 REM 610 500 Series REJ-REU REA REF 542plus REX RE_ 541/3/5 SPACOM

Distribution Automation – Product range SPACOM Distribution Automation – Product range 600 Series REM 610 REF 610 REU 610 500 Series REJ-REU REA REF 542plus REX RE_ 541/3/5 SPACOM

SPACOM Series Complete range of relays: Annunciator systems Feeder protection Motor protection Voltage protection Transformer protection Capacitor bank protection Annunciator systems Analogue input systems On-off input systems Produced, delivered and supported, but not actively promoted.

DA products deliveries

Disturbance Recorder Module SPCR 8C27 SPACOM Disturbance Recorder Module SPCR 8C27 Features Recorder with 8 analog and 8 digital channels Tool to analyze network behaviour in fault situations Helps to locate disturbances Makes it easier to find correct settings for protective devices Gives information about normal phenomena of network ( inrush currents, etc. )

Disturbance Recorder Module SPCR 8C27 SPACOM Disturbance Recorder Module SPCR 8C27 Recording capacity Total recording time 12 s ( 55 s option ) when all channels recorded Total time can be divided up into 24 ( 26 ) different recordings Recordings can consist of 0 ... 100% history Triggering moment

Distribution Automation – Product range 500 Series Distribution Automation – Product range 600 Series REM 610 REF 610 REU 610 500 Series REJ-REU REA REF 542plus REX RE_ 541/3/5 SPACOM

Arc protection system – REA 10_ 500 Series Arc protection system – REA 10_ State of the art arc protection system Tripping time <2.5ms. Selective tripping, even when there is arc on the busbar. Big installed base. Protects human beeings and equipment.

Arc protection system – REA 10_ 500 Series Arc protection system – REA 10_

REJ5_ and REU5_ Protection Relays 500 Series REJ5_ and REU5_ Protection Relays Modern protection for simple applications Standard functions like: Disturbance recorder Measurement functions Event register Circuit breaker failure protection Complement to other 500 series relays incl: Overcurrent / Earthfault relays Directional earth fault relays Over / under voltage relays

Multifunction protection – REX 521 500 Series Multifunction protection – REX 521 REX 521 is a multifunction relay designed for protecting feeders and motors Power quality THD, current harmonics and voltage harmonics up to the 13th harmonic Advanced condition monitoring functions for the supervision of primary devices Several pre-configured applications HMI with many languages, now also Chinese language available Communication SPA, LON, Modbus RTU/ASCII, IEC 60870-5-103, DNP 3.0 Profibus & IEC 61850-8 via adapters

Feeder terminals – REF 541/543/545 500 Series Feeder terminals – REF 541/543/545 Advanced Bay Terminals Protection functions for all applications Freely configurable Advanced condition monitoring functions Monitoring functions like: Sags and swells Fault locator Communication Simultaneous dual channel communication Most used protocols available

Feeder terminals – REF 541/543/545 500 Series Feeder terminals – REF 541/543/545 Applications for: Feeders Capacitor banks / filters Transformers Motors <40MW Generators < 80MW

Motor/generator terminals – REM 543/545 500 Series Motor/generator terminals – REM 543/545 Motor and generator terminal Protection functions for motor and generator applications Freely configurable terminal Pre-configured applications prepared for ease of use Several language variants including e.g. Russian, Polish, Czech.. Communication Simultaneous dual channel communication SPA, LON, Modbus RTU & ASCII Profibus & IEC 61850-8 via adapters

Transformer terminals – RET 541/543/545 500 Series Transformer terminals – RET 541/543/545 Transformer terminal All-in-one solution for two-winding power transformer protection & control completing REF 541/3/5 and REM 543/5 series Differential protection based on long field experience and well proven algorithms On-load tap changer control, AVR Versatile communication capabilities as in REF 541/3/5

Feeder terminal – REF542plus 500 Series Feeder terminal – REF542plus Feeder terminal Covers most of the needed protection functions for feeder protection Transformer differential protection Motor Protection Distance protection for MV (5 zones) Embedded web server Freely programmable protection functions and generic functions available Pre-configured applications prepared for ease of use Communication SPA, LON, Modbus RTU, IEC 60870-5-103 Profibus & IEC 61850-8 via adapters

Feeder terminal – REF542plus 500 Series Feeder terminal – REF542plus Area of application Any kind of medium voltage switchgear (Incoming feeder, Transformer, Overhead line, Motor, Busbar, ...) Low voltage switchgear with complex automation requirements All secondary functions are integrated in one single unit: Control Protection Measurements Monitoring Communications

High Speed Busbar transfer, SUE 3000 Ensuring continuous power supply to essential electrical equipment by changing over from a main to a stand-by feeder as fast as possible Improvement of plant availability Protection of production facilities Prevention of costly outages Improvement of product quality Protection of employees and environment

For power system automation 500 Series REC 523 Remote Supervision and Control For power system automation Fast fault location and network restoration Utilisation of new or existing communication solutions Optimised network management secures high-quality and reliable energy supply Developed for: Ring Main Units (RMUs) Overhead lines and cable feeders in medium voltage networks Switch disconnectors and pole-mounted disconnectors Small kiosk-type transformer substations Wind power stations

Distribution Automation – Product range 600 Series Distribution Automation – Product range 600 Series REM 610 REF 610 REU 610 500 Series REJ-REU REA REF 542plus REX RE_ 541/3/5 SPACOM

RE_ 610 Series Compact universal feeder / motor / voltage protection. Unique draw out design. Optional arc protection Current or voltage based functions. Including: Disturbance recorder Measurements Event register Real time clock

Basic protection relay – REF 610 600 Series Basic protection relay – REF 610 REF 610 protection functions: 3 stage overcurrent protection 50/51 2 stage earth fault protection 50N/51N Thermal overload protection 49 Phase discontinuity protection 46 Circuit breaker failure protection 62BF Arc protection as option 50/50NL Automatic reclosing function 79

Motor protection relay – REM 610 600 Series Motor protection relay – REM 610 REM 610 protection functions: Thermal overload protection (49) Temperature supervision based on RTDs (49/38) Motor startup supervision (48) Cumulative motor start-up time counter (66) Short-circuit protection (50) Overcurrent protection (51) Earth-fault protection (50N/51N) Phase unbalance / phase reversal protection (46) Undercurrent (loss of load) protection (37) Circuit-breaker failure protection (62BF) Electrically latched lockout relay (86) Emergency restart

Over / under voltage relay – REU 610 600 Series Over / under voltage relay – REU 610 REU 610 protection functions: 2 stage over voltage protection 2 stage under voltage protection 2 stage residual voltage protection

Installation example for swgr. builders 600 Series Installation example for swgr. builders Install the case (with protective cover) Wire up the case to the switchgear Deliver to customer

Installation example for swgr. builders 600 Series Installation example for swgr. builders Remove protective cover Install the plug in unit SAVINGS IN CASH FLOW

DA products deliveries

DA products deliveries since 1997 REA 10_ > 8 000 pcs REJ_/REU_ > 18 000 pcs REX 521 > 22 000 pcs REC 501/523 > 2 300 pcs REF 541/3/5 > 54 000 pcs REF 542 plus > 48 000 pcs REM 543 /545 > 7 700 pcs RET 541/3/5 > 1 200 pcs

Distribution Automation – Content Introduction & overview of Distribution Automation Product range Protection relays & terminals Simulator Communication Commitment to new standard IEC61850 Training, Support & Service

Signal simulator – SIM600 New The programmable Protection Relay Appliance SIM 600 is designed for simulating and visualizing protection schemes and applications Any analog or digital signal needed to simulate the function of a substation configuration, switchgear system and protection scheme can conveniently be generated with SIM 600

Distribution Automation – Content Introduction & overview of Distribution Automation Product range Protection relays & terminals Simulator Communication Commitment to new standard IEC61850 Training, Support & Service

Communication Communication Communication

Communication Remote Communication Two major areas Gateway Local Communication

REX 521 Feeder Protection Relay Communication REX 521 Feeder Protection Relay RS - 485 Note! Only one communication port and protocol can be active at a time (optical front connector can be used simultaneously, naturally). OPTICAL A PROTOCOL FOR ALMOST ANY APPLICATION

REF 541/3/5 Feeder Terminal Communication Communication X3.1 BDM X3.2 (RS-232, Non-isolated) SPA IEC-103 ModBus DNP 3.0 RER 123 to this port (SPA, IEC) RER 133 for ModBus, DNP 3.0 X3.3 (RS-485) SPA LON RER 103 to this port

Communication Programming Tool CAP 50_ CAP 505 Setting and supervision tool for ABB's protection relays for distribution networks CAP 505 Configuration of terminals Setting of distribution protection LON/SPA communication protocol CAP 501 CAP 505 & SMS 510

Station automation series COM 600 Communication Station automation series COM 600 Embedded communication gateway for industry and utility substations No moving parts Remote communication IEC 60870-5-101/104 DNP 3.0 (serial and LAN/WAN) OPC Client access allows external OPC clients to access data gathered from IEDs SPA Router protocol enables engineering tool access to IEDs through COM 610 Local HMI with events, alarms, settings etc. Process communication LON/LAG SPA IEC 61850-8-1 Client IEC 60870-5-103

Station automation series COM 600 Communication Station automation series COM 600 Indication LEDs Serial ports RS 232/485 Serial ports RS 2324 Audio LAN USB VGA Compact Flash USB Power Supply PCMCI PCI All Interfaces are accessible from the front ON/OFF

Station automation series COM 600 Communication Station automation series COM 600 COM 605 Control & Monitoring Unit COM 610 Communication Gateway COM 615 Station Computer Provides substation data to any personnel through local HMI in substation or/and to any user through WAN/LAN networks Utilizing latest SW and HW technology SW bundled with ruggedize industrial HW Fully complaint to IEC 61850 standard Efficient and easy engineering with ABB IEDs Suitable for any indoor installation

Station automation series COM 600 Communication Station automation series COM 600 COM 610 Control and Monitoring Parameter settings & DR Local HMI Station Communication NCC External OPC client Remote parameter setting COM 605 COM 615 Intranet/Internet LAN/WAN/ Industrial Embedded Computer

Station automation series COM 600 Communication Station automation series COM 600 Control & Monitoring Unit COM 605 Communication Gateway COM 610 Station Computer COM 615 NCC connection NCC connection Upgrade based on license key generation only Licence key based on type of OPC and product User Manual Documentation HW FW / Tools

Functionality coverage Communication Functionality coverage

Gateways Overview Communication SPA-ZC 400/402 IEC 61850 Ethernet Adapters IEC 61850 SPA-ZC 302 Profibus DPV1/SPA Gateway SPA-ZC 200/202 IEC 103/SPA Gateway SPA-ZC 100/102 LON/SPA Gateway

Different communication demands ABB Distribution Automation Products SPA Bus Modbus Profbus DNP 3.0 IEC 103 SPA Bus Modbus Profbus DNP 3.0 IEC103 SPA Bus Modbus Profbus DNP 3.0 LON Bus IEC 103 IEC 61850 ABB SWG OEMs Distributors LON Bus IEC 103 IEC 61850 ABB Systems EPC End Users, Utilities - Industries

What we can offer to our customers Communication What we can offer to our customers   Supported communication protocols / IED type SPA IEC 60870-5-103 Modbus DNP 3.0 LON Profibus IEC 61850-8 SPACOM SPA-ZC 20x SPA-ZC 10x SPA-ZC 302 SPA-ZC 402 REJ, REU 52x SPA-ZC 102 REF, REM, REU 610 REX 521 REF 542plus REF, REM, RET 541/543/545 SPA-ZC 400 Supported Supported through external converter. Some or all types verified. Supported through external converter. NOT VERIFIED! Not Supported

Communication solutions for utility Producers have proprietary solutions which are pushed ABB “is” pushing LON Bus solution Standard for field bus communication IEC 60870 – 5 -103 is only “standard” for IEC world DNP 3.0 is standard for ANSI world Standards for remote communication IEC 60870 – 5 – 101 and 104 are standardized for remote communication for IEC world DNP 3.0 is standardized for remote communication for ANSI world Variety of architecture solutions Requirements are quite clear MicroSCADA with COM500 or COM581 is a ABB solution COM 600 will enter the market soon Some markets and customers prefer RTU approach ….and IEC 61850

Communication solutions for IEC 61850

SPA-ZC 40x Ethernet adapters Communication SPA-ZC 40x Ethernet adapters Any product with SPA interface can be connected to any IEC 61850 system Supports IEC61850-8-1 vertical communication Horizontal communication (GOOSE) supported for REF 541/3/5 v3.5 and SPA-ZC 400 v2.0 only. IEC61850-6 compatible tool for SCL import & export Connectivity concept used for easy engineering KEMA certified

SPA-ZC 40x Ethernet adapters Communication SPA-ZC 40x Ethernet adapters Ethernet interface for REF 541/3/5, REM 543/5 and RET 541/3/5 Mechanical solution optimized for RE_ 541/3/5 Mounted on the rear ports Powered from the IED Optionally fiber optic connectors to LON or SPA for simultaneous use with IEC 61850 100Base-Fx (100Mb fiber-optic) Ethernet communication MTRJ, LC, and RJ-45 connector

SPA-ZC 40x Ethernet adapters Communication SPA-ZC 40x Ethernet adapters Externally mounted Ethernet adapter for any SPA device Power supply 110 V...240 V AC/DC or 24 V...60 V DC Fiber-optic connection to the IED Plastic and glass-fiber 100Base-Fx (100Mb fiber-optic) Ethernet communication MTRJ, LC, and RJ-45 connector

What is the current situation…? Communication What is the current situation…? IEC 61850 Standard Station level function SPA-ZC 40x *1.1 SPA-ZC 400 *2.0 SPA-ZC 402 *2.0 6, 7-2, 7-3, 7-4, 8-1 Data in Monitoring Direction   Commands in Control Direction 6, 8-1 SNTP Time Syncronization N/A Parameter Setting (Transparent SPA over TCP) Parameter Setting (Native IEC 61850) DR Upload (Transparent SPA over TCP) DR Upload (Native IEC 61850) Horizontal Communication (GOOSE) 9-2 Samples on Process Bus Supported Supported for Terminals having MEDREC function block Supported for REF 541/543/545 *3.5 Not Supported

What is the current situation…? Communication What is the current situation…? Parameters setting and Disturbance record upload SPA-ZC 400: When offering those functions you must be aware what a tool or the system will be used to set the parameters. On the tools/system side this functionality is supported by just MicroSCADA and the CAP 50x release 2.4.0. SPA-ZC 402: When offering those functions you must be aware what a tool or the system will be used to set the parameters. On the tools/system side this functionality is supported by just MicroSCADA and the CAP 50x release 2.4.0. The CAP 50x release 2.4.0 supports just RE_ 5__ IEDs. Availability of connectivity packages

Engineering of IEC 61850 system Communication Engineering of IEC 61850 system REx 541/543/545 + SPA-ZC 400 REX 521 + SPA-ZC 402 SPA Power IEC 61850-8-1 IEC 61850-8-1 LON or SPA (Optional)

Engineering of IEC 61850 system Communication Engineering of IEC 61850 system REx 541/543/545 + SPA-ZC 400 CET for SPA-ZC 40x SCL file 3 IEC 61850-8-1 REX 521 + SPA-ZC 402 CAP 505 *.AR file for REx 541/543/545 2 SCL file 4 SCL Connectivity Packages 1 IEC 61850-8-1 Power SPA

Distribution Automation – Content Introduction & overview of Distribution Automation Product range Protection relays & terminals Simulator Communication Commitment to new standard IEC61850 Training, Support & Service

A new standard for open communication IEC 61850 A new standard for open communication A new communication and engineering standard for substation automation Higher interoperability between devices, tools and systems from different vendors We are committed to IEC 61850 All new ABB distribution IEDs will have an embedded IEC 61850 support ”Where has been life – there has been communication”

Distribution Automation – Content Introduction & overview of Distribution Automation Product range Protection relays & terminals Simulator Communication Commitment to new standard IEC61850 Training, Service and Support

Training, Service and Support Vaasa University hhhhh 22 Sub Thesis 5: We can provide standard & tailored users for all ABB products anywhere and in any language. Evidence: technical user training in Finland On-site training provided by ABB Finland 3) On-site training provided by the local ABB companies in the local language Sub-Message 4: The risk of human error is minimized and you get better performance out of the equipment.

Training, Service and Support Product Training Standard and tailor-made training courses for Distribution Automation products Designed for Engineers and Users of protection and control products Medium voltage protection applications Relays and terminals Substation communication Well-structured training materials and methods Theory and presentations Hands-on exercises and simulations Scope of training services Training and exercises at ABB or at customer’s premises

Training, Service and Support Technical Support Customer / OEM local field engineer local or regional experts global factory specialist Well structured local and global technical support local experts support local customers on-site / off-site global specialists (factory) support the local experts Technical guides, documentation and product information available online on the web: http://www.abb.com/substationautomation