Cepex Sales Folder 04/2015 15.3 Ball valves Extreme Series

New concept – Extreme Series 15.3 Ball valves – Extreme Series Cepex Sales Folder New concept – Extreme Series Valves for industrial applications (chemical, energy, raw materials, water treatment and reutilisation, drinking water…) Valves subject to external certifications Internal CE certification Product quality certifications Higher level of performance and higher quality product Better performance and reliability than the Cepex Industrial Series Same quality to the reference marks in this sector

Advantadges and Disadvantadges 15.3 Ball valves – Extreme Series Cepex Sales Folder Advantadges and Disadvantadges It is possible to have flow control using the intermediate positions of the ball In every moment is known if the valve is open or closed by the handle position Watertightness Resistant to corrosion Light weight Water hammers are possible if the handle is opened or closed suddenly It is usually used in little diameters (until D110) Not recommended in applications with particles in suspension as these could settle in the ball cavity and block it

Range Main features ▪ Materials: PVC-U / PVC-C / PP-H / PVDF / ABS 15.3 Ball valves – Extreme Series Cepex Sales Folder Range Main features ▪ Materials: PVC-U / PVC-C / PP-H / PVDF / ABS ▪ Sizes: from DN15 to DN100 ▪ Pressure: PN16 (240 psi) from DN15 to DN65 PN10 (150 psi) from DN80 to DN100 ▪ Standards: Metric-BSP / ASTM-NPT / SDR11 ▪ Actuation: Hand-lever / electric actuator / pneumatic actuator / throttle plate with hand lever Application ▪ Industry and water treatment Objective ▪ To improve our old range and to adapt it to the high quality industry requirements. Achieving the goal of offer a complete range in metrials, unions, actuation and configurations.

Improvements – Extreme Series 15.3 Ball valves – Extreme Series Cepex Sales Folder Improvements – Extreme Series ▪ Reinforced unions: All the threaded unions in all the materials are reinforced with a Stainless steel ring With this, we can avoid possible problems of material expansion or thread deformity ▪ Longer unions: All the socket or fusion unions have been enlarged Fusion unions – the union will keep a correct lenght before the fusion and the loss of material Socket unions – easier to install and more pipe distance inside the union, so the union is stronger

Improvements – Extreme Series 15.3 Ball valves – Extreme Series Cepex Sales Folder Improvements – Extreme Series ▪ Stainless steel inserts All the insterts (top and bottom) have been replaced with stainless steel Better resistance to corrosion Better resistance in the thread (insertion and durability)

Features and benefits 15.3 Cepex Sales Folder Característica Beneficio Ball valves – Extreme Series Cepex Sales Folder Features and benefits Característica Beneficio Available in several certificated materials: PVC-U / PVC-C / PP-H / PVDF / ABS It is possible to offer the appropiated valve for every application (chemical resistance, temperature, etc.) Optional security device Protect the valve against non desired operations Fixing inserts (top and bottom) in SS To install the valve in every surface and to install actuators Actuation flanges and actuations kits Easy and fast actuation, every manual valve could be converted in automatic Strong and compact design Easy and economic transport and installation Threaded and regulable seal carrier It is possible to make maintenance of the valve in a working system without emptying it. It is possible to adjust the valve torque using the sealing carrier. Deeper nerves in the nuts Easy to install, usually with the hands or with appropiate keys for big sizes. Anti-slippery handle and strong materials PP+GR (Glass Reinforced). Ergonomic, good bite and very reliable.

Features and benefits 15.3 Cepex Sales Folder Característica Beneficio Ball valves – Extreme Series Cepex Sales Folder Features and benefits Característica Beneficio “Antiblock” system Avoids the ball blocking Installation through nuts (true union design) Easy and without tools Possiblitity of changing the unions Tha valve could be set up (unions) like the cortumer wants Completely made in plastic No corrosion possibility Handle used as a regulation key Easy to dissassembly the valev and change of parts (maintenance) Strong unions Designed to support the more extreme installations

Available configurations 15.3 Ball valves – Extreme Series Cepex Sales Folder Available configurations PE-100 unions SDR11 Butt welding unions PP-H SDR11 Solvent socket (female/male) Fusion (socket/spigot) Flanges (only PVC-U and CPVC) Female thread (BSP/NPT)

Throttle plate with Butterfly valve hand lever 15.3 Ball valves – Extreme Series Cepex Sales Folder Available configurations Throttle plate with Butterfly valve hand lever ▪ Longer handle ▪ Lever with security device ▪ 7 opening positions (every 15º) ▪ PP-GR materials (handle/lever/throttle plate) ▪ Stop positioner ▪ Only for big diameters (DN50 to DN100)

Optional security device 15.3 Ball valves – Extreme Series Cepex Sales Folder Optional security device Security device for the ball valve handle ▪ Avoid undesired operations ▪ Open and close positions ▪ Easy to lock with a padlock, cable tie, etc. ▪ Made in stainless steel ▪ Easy to install to the valve Remove the handle Use the top inserts to fix the device Place the handle again Fix it again

Different configuration and brand combiantion is possible 15.3 Ball valves – Extreme Series Cepex Sales Folder New actuation ROTORK ACTUATORS Actuation standard Well known brand worldwide Possibility of customization (any actuator brand/combination is possible) Spring return (NO or NC) or Double effect Options: Limit switch box Solenoid valve Relief regulators ROTORK GT actuator Piston drive Different configuration and brand combiantion is possible

Improvements – Extreme Series 15.3 Ball valves – Extreme Series Cepex Sales Folder Improvements – Extreme Series CE marking We test internally the characteristics of the valve Tested and certificate to accomplish all the european regulations According to CE EN ISO 16135 - Industrial valves -- Ball valves of thermoplastics materials ISO 16135:2006 specifies requirements for the design, functional characteristics and manufacture of ball valves made of thermoplastics materials intended for isolating service, for control service, and to divert/mix fluids, their connection to the pipe system, the body materials and their pressure/temperature rating between -40 degrees Celsius and + 120 degrees Celsius, for a lifetime of 25 years, and also specifies their tests.

Improvements – Extreme Series 15.3 Ball valves – Extreme Series Cepex Sales Folder Improvements – Extreme Series LASER MARKING CE certification Serial number Unique for each valve

Improvements – Extreme Series 15.3 Ball valves – Extreme Series Cepex Sales Folder Improvements – Extreme Series Documentation Especific documentation for Industrial appplications Analysis of the application and recommendations on correct product Complete study of the application Technical datasheets for every valve Complete installation, working and maintenance specifications for every product

15.3 Ball valves – Extreme Series Cepex Sales Folder Explosion

Quality ▪ Tests on assembled valves (according to european standards): 15.3 Ball valves – Extreme Series Cepex Sales Folder Quality ▪ Tests on assembled valves (according to european standards): - Pressure - Watertightness - Packaging - Traceability ▪ Watertightness test: - Applied to 100% of Cepex valves production. - Air is injected inside the valve through a microfugometer. - The valve passes the test if no air-leaks happen. - In the Extreme Series, the leakeage test is also made with water for better reliability

15.3 Ball valves – Extreme Series Cepex Sales Folder Quality High performance quality leakeage test with pressure water made in 100% of the valves 1,1xPN bar closed. 1,5xPN bar open. 0,5 bar pressure air.

Packaging 15.3 Cepex Sales Folder Box design: - Strong Ball valves – Extreme Series Cepex Sales Folder Packaging Box design: - Strong Sub-standard: carton boxes Special boxes for non standard valves New label design - Includes Cepex and certifications logos. - Improves barcode placing, making easier reading.

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