Research Activities of HFCV Rule-making in Korea Sept. 24 ~ 26, 2008 4 th HFCV-SGS Meeting Ministry of Land, Transport and Maritime Affairs, Korea Transportation.

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Research Activities of HFCV Rule-making in Korea Sept. 24 ~ 26, th HFCV-SGS Meeting Ministry of Land, Transport and Maritime Affairs, Korea Transportation Safety Authority (Korea Automobile Testing and Research Institute) SGS

Page 2 of 12 Research Period and Budget  Title : Development of Safety Assessment Procedures of HFCV  Research Period : Dec ~ Sept (4 years and 9 months)  1 st year : Dec ~ Sept (9 months)  2 nd year : Oct ~ Sept (1 year), …  Total Budget : $30 million (Government $15million, Industry $15million)  1 st year : $3million  2 nd year : $4million  Main Research Institute : KATRI  Cooperation with 5 universities, 2 industries and 1 public corporation

Page 3 of 12 Rulemaking, Policy and Harmonization  Analysis of recent trend of regulation system and policy for HFCV  International harmonization of safety standards for HFCV  Advanced research for safety management, rescue system and recycling plan KATRI (Korea Automobile Testing & Research Institute) Hydrogen Safety Vehicle Operation Safety Electric Safety  Research for hydrogen storage and supply system  Safety assessment of vehicle safety from charge station while charging  Assessment of HFCV in compliance with safety standards  Research for fail safety mode of HFCV  Research for electric safety of high-voltage and fuel cell system  Research for electromagnetic compatibility in electrical/ electronic and fuel cell system Organization for HFCV Research

Page 4 of 12  Analysis of Recent Trend of Regulation System and Policy for HFCV  Analysis of foreign regulation system such as Europe, USA and Japan  Examination of compatibility of fuel cell components for vehicle application  Investigation of development status of HFCV and hydrogen fueled vehicle in domestic and foreign automobile manufacturers  International Harmonization of Safety Standards for HFCV  Participate in HFCV-SGE, SGS and ELSA activities for harmonization work with HFCV GTR  Develop instruction manual to secure safety at emergency  Advanced Research for Safety Management, Rescue System and Recycling Plan  Create documents for educational and P.R (Public Relation) purposes  Research for environmentally friendly recycling plan Rulemaking, Policy and Harmonization

Page 5 of 12 Hydrogen safety  Research for Hydrogen Storage and Supply System  Hydrogen leak test  Leak detection by sensor, pressure gage and flow meter  Research for Position of sensor installation and detection range  Flow dynamics of hydrogen leak in the underground parking lot  Safety standards for allowable hydrogen leak  Safety Assessment of Vehicle Safety from Charge Station while Charging  Analysis of accident data and modeling results  Development of hydrogen charging process H2H2 H2H2

Page 6 of 12 Vehicle Operation Safety (1/2)  Assessment of HFCV in Compliance with Safety Standards  Analysis of current domestic and foreign safety standards for HFCV Occupant crash protection, fuel leakage in collision, engine power, windshield wiping and defrosting system, accelerator control, fuel economy  Develop new safety standards for HFCV Fuel cell power output, electric motor power output, installation standard for high-pressure pipeline, high voltage safety  Establish necessary safety standards and detailed regulation for application for HFCV  Prepare compliance test for each test item  Develop a method to measure fuel efficiency for passenger vehicle/bus

Page 7 of 12 Vehicle Operation Safety (2/2)  Research for the Fail Safety Mode of HFCV 1. Search references and necessary documents 2. System definition  System component  Operating condition 3. Analysis of fail safety mode  Electrical and mechanical malfunction mode  Air-tightness of fuel cell stack  Performance of fuel cell stack with tilted position  High voltage components safety 4. Analysis of potential fail safety

Page 8 of 12 Electric Safety  Assessment of Electric Safety  Research for electrical characteristics of fuel cell stack  Electric safety of high voltage in HFCV  Safety standards for insulation of high-voltage system  Occupant protection against high voltage system in HFCV  Establish safety standards for application of electric safety  Assessment of Electromagnetic Compatibility (EMC)  Investigation of electromagnetic wave emitted from fuel cell vehicles & parts Refer to noise analysis data from diesel/gasoline/hybrid  Analysis of electromagnetic wave on electrical/electrical system in HFCV Examine potential danger directly related to safety issue and find solutions

Page 9 of 12 1 st Year’s Results (Hydrogen Safety)  Outcome : Establishment of Hydrogen Leakage Assessment Technique  Prepare hydrogen leakage simulation equipment and mock-up vehicle  Build comprehensive test facility for fire safety  Build measurement system of hydrogen consumption  Develop fuel cell NVH/impact assessment system  Assess performance and durability of hydrogen leakage sensor  Positions of hydrogen leakage test sensor  Hydrogen Leakage Test  Expected Hydrogen Leakage Points (High/Low pressure line and engine room)

Page 10 of 12  Outcome : Test Results from Fuel Efficiency and Fuel-cell Stack Stability  Perform coast down test for driving resistance data  Obtain basic data for dynamometer input for fuel consumption test  Establish measurement system of hydrogen consumption rate  Basic study of fail safety mode in HFCV 1 st Year’s Results (Vehicle Operation Safety)  Fuel Efficiency Test

Page 11 of 12  Outcome : Noise and EMC analysis  Noise analysis in the low frequency band (below 30MHz)  EMC research in HFCV and electrical system  Develop methodology of the electric safety assessment 1 st Year’s Results (Electric Safety)

Page 12 of 12 2 nd Year’s Research Plans  Rulemaking, Policy and Harmonization  Participate in HFCV-SGE, SGS and ELSA activities  Analyze severe crash accident data in Korea  Hydrogen Safety  Find installation position of container and valves  Prepare mock-up for rear impact test  Vehicle Operation Safety  Develop a method to measure fuel efficiency  Develop a test method of fail safety mode  Electric Safety  Analysis of electromagnetic compatibility in HFCV  Analysis of electric shock and fire possibilities, etc