Introduction ► Scope:- Service Diagnostics Routines can use for XXL, Side by Side products with STEALTH user interface with single evaporator fan product. ► Objective:- This routine is capable of controlling the product Loads facilitating service. In some cases is also possible to inform the result of the current status of the load being tested.
Normal mode ► Service mode can be entered in Normal mode only (when cooling is ON). ► The following steps to be skipped for SN33, SN34, and SMX33 Step 5, Step 10, Step 12, step 14, Step 28, Step 30 Step 5, Step 10, Step 12, step 14, Step 28, Step 30 ► The following steps to be skipped for SN28, SL4 Step 5, Step 10, Step 12, step 14, Step 15, Step 19,Step 28, Step 29, Step 30 Step 5, Step 10, Step 12, step 14, Step 15, Step 19,Step 28, Step 29, Step 30 ► Door Ajar shall not be activated during service mode. ► Sleep mode is not allowed in Service mode. ► Cooling Off key combination is not allowed to toggle in service mode. ► Exiting service mode will produce DISENGAGE chime with Normal menu on UI.
Service Mode Access Method ► To enable Service Diagnostic Routine,Press and hold SW1 & SW2 for 3 second. 3 ->2->1 countdown will start on the UI,with single key press beep. 3 ->2->1 countdown will start on the UI,with single key press beep. ► During the 3, 2, 1 count down, If ice or water pad is pressed, it cancels the count down and no dispensing is permitted.”3” blinks 3 times with “invalid” chime 3 times, and user has to release pad and press Service mode key combination again to start it over. ► During the 3,2,1 count down, pressing any other key on UI or releasing Service mode key combination (before 3secs) cancels the count down and “3” blinks 3 times along with “INVALID” chime 3 times and user has to release all the pad which are pressing and start it over. ► Note: - The blinking and chimes are synchronized so that the moment 3 blinks, the chime shall be produced.
Service Mode ► Entering the service key combination shall activate the service mode as shown in above screen and produce ENGAGE chime.
Service Mode Navigation Method (Dual pad, Single pad/Non-Dispense) ► SW4 is used for step number decrement.SW5 is used for step number increment ► Holding down either button (SW4/SW5) for two seconds will cause the steps to decrement/increment steps numbers accordingly at the rate of 2 steps per second. ► If the Last Step is reached, Increasing the step shall return to the First Step ► If the First Step is reached, Decreasing the step shall return to the Last step ► SW3 key is used as the Change Setting Key. It is used to toggle the load which is tested therefore change the step setting information. ► If any other key / pad is pressed in service mode (except for the specified steps), the pad / key press will be ignored, no chimes shall be produced while pad / key is pressed..
► For products with only 2 Digits available, in order to accomplish the 3 digits requirements in some steps, digits 1 and 2 will be displayed for two seconds, followed by digit 3 and a dash for two seconds (dash will signify the end of the number). For products with 3 Digits available the information shall be displayed using 3 digits. ► Only two digits needed to display production software version and six digits will be needed. This could be accomplished by cycling between digit pairs major revision, minor revision, and test revision. Each digit pair shall be displayed for 2 seconds on the 2 digits display information and shall have 1 second blank time in between each each sequence (test revision & major revision); ► The 2 digits and 3 digits display information shall never appear at the same time. When one is active the other shall be blanked; ► For each step, only the load(s) being tested on the Step shall be turned ON (case needed). Exiting each Step, the load(s) turned on in the Step shall be turned OFF
User Interface Display information ► Press SW5 to display step number 1 Step Componen t ActionDisplay 1FC Thermistor Read the current temperature of the FC thermistor from Gemini Flash and compare this value. This information shall be Dynamically update (every 1 second). Value Read (VR): COLD_LOWER_LIMIT VR HOT_UPPER_LIMIT Pass VR > HOT_UPPER_LIMIT Short VR< COLD_LOWER_LIMIT Open 01=Pass, 02=Open, 03=Short Continued….
► Short ► Open ► Pass
2RC Thermistor Read the current temperature of the RC thermistor from Gemini Flash and compare this value. This information shall be Dynamically update (every 1 second). Value Read (VR): COLD_LOWER_LIMIT VR HOT_UPPER_LIMIT Pass VR > HOT_UPPER_LIMIT Short VR< COLD_LOWER_LIMIT Open 01=Pass, 02=Open, 03=Short StepComponentActionDisplay ► Press SW5 to display step number 2 Continued…. StepComponentActionDisplay
► Short ► Open ► Pass
► Press SW5 to display step number 3 3Evaporator fan motor and air baffle motor Turn on the Evaporator Fan and monitor the Air Baffle feedback. For products with variable speed evaporator fan, the speed shall be set to 3000 rpm during this step. 01 = Fan ON/Air baffle Open 02 = Fan ON/Air baffle Closed (The display info is only available for air baffles motors with feedback)…. StepComponentActionDisplay Continued….
► Fan ON/Air baffle Open ► Fan ON/Air baffle Closed
4Compressor and condenser fan motor (non-VCC models) OR Condenser fan motor (VCC models) Control the Compressor and Condenser Fan Motor using the Change Setting keys. Notes: The Compressor shall be turned ON only when the Compressor in API 106 is set for “BASIC 1”. The Condenser Fan shall be turned ON only when the Condenser Fan in API 106 is set for “BASIC_1”. 01 = ON, 02 = OFF StepComponentActionDisplay ► Press SW5 to display step number 4 Continued…. SW3 key is used as the Change Setting Key to toggle the load
► Compressor ON ► Compressor OFF
6Defrost heater/Bimetal Switch on the Defrost Heater, wait 0.5 seconds and read the status of the bimetal. Blank = Until get a valid reading, 01 = bimetal closed, 02 = bimetal open StepComponentActionDisplay ► Press SW5 to display step number 6 Continued…. ► Blank Until get a valid reading,
► Bimetal closed ► Bimetal open
7Defrost modeSet the Defrost Mode using the Change Setting keys. This value shall be stored on EEPROM (in the next Power-up the Defrost Mode shall be initialized according this setting) 01 = ADC ON, 02 = Basic Mode ON (8 hour timer) StepComponentActionDisplay ► Press SW5 to display step number 7 Continued…. SW3 key is used as the Change Setting Key to toggle the load
► ADC ON ► Basic Mode ON (8 hour timer) Continued….
8All UI indicatorsLight all Led indicators and IconsAll Indicators ON StepComponentActionDisplay ► Press SW5 to display step number 8 ► All Indicators ON
9UI Pad and Button Test Read the UI Pads and Buttons. This information shall be updated every time that a new action is detected. If the Navigation Key is pressed, the UI shall switch to the next / previous step and the Switch number shall not be displayed. If the Change Setting Key is pressed the UI shall show the switch number. 2 digits available Digit 1: Blank = No switch is being pressed 1 = SW1 is being pressed 2 = SW2 is being pressed 3 = SW3 is being pressed` 6 = SW6 is being pressed * Note :- SW4 & SW5 IS USED FOR NAVIGATION.SW4 & SW5 is not displayed. Digit 2: Blank = No Pad is being pressed 1 = Ice Pad is being pressed 2 = Water Pad/Front fill is being pressed 3 = Ice and Water Pad are being pressed * Note:- Water pad( 2) is not applicable for single pad applications variants without front fill feature. * Note : Non-Dispenser variants, 1,2,3 are not applicable. Notes: when check for button, do not press any pad at the same time while a button is pressed. Likewise, when check for pads, do not press any button at the same time while a pad is pressed. StepComponentActionDisplay Continued….
► No switch and No Pad is being pressed ► Press SW5 to display step number 9 ► SW1 is being pressed Continued….
► SW2 is being pressed ► SW3 is being pressed ► SW4 is being pressed * Note :- SW4 & SW5 IS USED FOR NAVIGATION.SW4 & SW5 is not displayed.
► SW5 is being pressed ► SW6 is being pressed ► ICE Pad is pressed Continued….
► Water Pad/Front fill is being pressed ► Ice and Water Pad are being pressed * Note:- Water pad( 2) is not applicable for single pad applications variants without front fill feature. * Note : Non-Dispenser variants, 1,2,3 are not applicable.
11Dispenser Lighting Every key press(SW3) shall turn OFF(0%) ON(100%) 1/2(dim) 50%-- > OFF Blank StepComponentActionDisplay ► Blank ► Press SW5 to display step number 11 Continued…. SW3 key is used as the Change Setting Key to toggle the load
StepComponentActionDisplay 13Dispenser Housing Heater Status Control the Dispenser Housing Heater using the Change Setting key(toggle between On and Off) 01 = ON, 02 = OFF ► Press SW5 to display step number 13 ► Dispenser Housing Heater ON Continued…. SW3 key is used as the Change Setting Key to toggle the load
► Dispenser Housing Heater Off
StepComponentActionDisplay ► Press SW5 to display step number 15 ► BIN_FULL_OR_N OT_PRESENT 15Ice Level Sensor (LV-IDI) Reads the Ice Bin Status01 = BIN_FULL_OR_NOT_PRESENT 02 = BIN_NOT_FULL_AND_PRESENT Continued….
► BIN_NOT_FULL_A ND_PRESENT
16RC Door Switch Input Reads the RC Door Switch Status. This information shall be Dynamically update (every 1 second). 01=Door open, 02=Door closed StepComponentActionDisplay ► Press SW5 to display step number 16 ► RC Door open Continued….
► RC Door Close
17FC Door Switch Input Reads the FC Door Switch Status. This information shall be Dynamically update (every 1 second). 01=Door open, 02=Door closed StepComponentActionDisplay ► Press SW5 to display step number 17 ► FC Door open Continued….
► FC Door Close
18Ice Door MotorControl the Ice Door Motor using the Ice Pad as if in normal operation: Ice Pad Pressed Ice Door open; Ice Pad Released After the Ice Door Motor Delay, the Ice Door shall be closed; 01=Closed, 02=Opening 03=Open 04= Closing StepComponentActionDisplay ► Press SW5 to display step number 18 Continued…. * Note:-Press Ice pad to control the Ice door motor status
► ICE Door Closed ► ICE Door Opening Continued….
► Ice door Open ► Ice door Closing
19Fill tube heater status, Control the Fill tube Heater using the Change Setting key(toggle between On and Off). 01 = ON, 02 = OFF StepComponentActionDisplay ► Press SW5 to display step number 19 Continued…. ► Fill Tube Heater ON SW3 key is used as the Change Setting Key to toggle the load
► Fill Tube Heater Off
20Water filter Usage Rating Reads on EEPROM, when the filter needs to be replaced (e.g., 048 gallons) 000 to 999 (gallons) ** StepComponentActionDisplay ► Press SW5 to display step number 20 Continued…. ► Water filter usage
21Water filter Time Rating Reads on EEPROM, when the filter needs to be replaced (e.g.,003 days) 000 to 999 (days) ** StepComponentActionDisplay ► Press SW5 to display step number 21 Continued…. ► Water filter Time
22Water Filter UsageReads the current Water Filter Usage (since last reset) 000 to 999 (gallons) ** StepComponentActionDisplay ► Press SW5 to display step number 22 Continued…. ► Water filter Usage
23Water Filter Time (since last reset) Reads the current Water Filter Time (since last reset) 000 to 999 (days) *** StepComponentActionDisplay ► Press SW5 to display step number 23 Continued…. ► Water filter Time
24Water Filter ResetsReads on EEPROM how many times the Water Filter was reset 000 to 999 (number of resets) ** StepComponentActionDisplay Continued…. ► No. of Water filter Reset ► Press SW5 to display step number 24
► No of Water filter Reset
25Water dispensing and icemaker fill test Service tech simulate a icemaker water fill, then the ice maker will show icemaker fill information. Pressing the Water Pad will initiate the water dispense; Digit 1 : 0 = Icemaker Fill OFF 1 = Icemaker Fill ON Digit 2: 0 = Water Dispensing Valve Off 1 = Water Dispensing Valve ON StepComponentActionDisplay Continued…. ► ICE Maker Fill Off ► Water Dispensing Valve Off ► Press SW5 to display step number 25
► ICE Maker Fill Off ► Water Dispensing Valve ON ► ICE Maker Fill ON ► Water Dispensing Valve Off ► ICE Maker Fill ON ► Water Dispensing Valve ON
26Product Control Board SW Version Reads the Product Control Board (e.g., Gemini Flash) SW version (e.g., ) XX XX XX StepComponentActionDisplay Continued…. ► Product Control Board SW Version ► Press SW5 to display step number 26
► Product Control Board SW Version
27Dispenser UI Control SW Version Reads the Dispenser UI Control SW Version (e.g., ) XX XX XX StepComponentActionDisplay Continued…. ► Dispenser UI Control SW Version ► Press SW5 to display step number 27
► Dispenser UI Control SW Version
29Low Voltage IDI SW Version, Reads the LV-IDI SW Version (e.g., ) XX XX XX StepComponentActionDisplay Continued…. ► Low Voltage IDI SW Version, ► Press SW5 to display step number 29
► Low Voltage IDI SW Version,