Bin Masterr Engineering V1.0

About Us  Bin Masterr engineering is a technology driven company striving for excellence in paddy processing from harvest to household.  It offers a one stop shop of comprehensive technology and services to suit specific requirements of novel rice mills.  Running in tracks over a decade since  Bin Masterr engineering is a technology driven company striving for excellence in paddy processing from harvest to household.  It offers a one stop shop of comprehensive technology and services to suit specific requirements of novel rice mills.  Running in tracks over a decade since Bin Masterr Engineering V1.0

Our Strength  Functional team with rich experience  Technical team with engineers  Accurate planners and designers  Excellent executors  Readily available workforce  Easily accessible management Bin Masterr Engineering V1.0

Technology  know the latest techniques in rice processing  Technical know how of recent equipments used in modern rice mills  Skilled resources to handle the successful and fast installation  Existence of trouble shooters Bin Masterr Engineering V1.0

Services  Engineering Design  Installation And Test  Milling Complete Line  Drying Complete Line  Operation  Training  Supply Of Equipment  Plant Layout  Mechanical Storage Solutions Bin Masterr Engineering V1.0

List of Clients  Adipati Agriculture Produce Trading Limited – Myanmar  Sabitri Industries, Olara, Odisha - India  Sri Siddirameshwar Agro Industries Private Limited, Nizamabad – India  Hanuman Rice Traders, Hanuman Junction, Andhra Pradesh – India  KKR Rice Mill, Kerala – India  And Many more Bin Masterr Engineering V1.0

Bin Masterr in Myanmar Bin Masterr Engineering V1.0

Bin Masterr in Nizamabad Bin Masterr Engineering V1.0

Rice Mill Process  Human beings can’t eat paddy in raw format  Extraction of Rice from Paddy involve several processes  Modern rice mills help to achieve this Bin Masterr Engineering V1.0

Rice Mill Process Overview Bin Masterr Engineering V1.0

Pre Cleaning  Remove straw, weed seeds and soil from paddy  Remove immatured grains  Remove dust Bin Masterr Engineering V1.0

De Stoning  Removal of stones and immatured paddy Bin Masterr Engineering V1.0

Parboiling Stages  Pretreating the paddy before milling is known as parboiling. This process is optional and required only to produce boiled rice. It involve the following 3 stages. 1.Soaking – Soak the paddy in hot water 2.Cooking – Drain the water and inject steam 3.Drying – Dry till reach the required moisture level Bin Masterr Engineering V1.0

Soaking  Paddy is soaked in soaking tanks Bin Masterr Engineering V1.0

Cooking Bin Masterr Engineering V1.0  Steam is injected inside the cooker  Allow paddy to boil  This is fully automated using PLC and sensors

Drying Using Fluidised Bed Dryer  Paddy should be dried before milling  Remove high moisture content 6-8% from paddy in single pass  Blowers and heat exchangers are part of the FBD Bin Masterr Engineering V1.0

Drying  Driers remove the Moisture gradually Bin Masterr Engineering V1.0

Advantages Of Parboiling  Higher head rice yield  Parboiled paddy/rice gets longer shelf life  Rich in nutrition  Market for parboiled paddy/rice is high Bin Masterr Engineering V1.0

Parboiling – Old Method  Need more labour and time since soaking continues in days  Output quality depends on operator quality  Possibility of automation is limited  Increase the production will involve huge investment  Cooking in tanks change the colour of rice  Depending upon the type of rice(steam rice, semi- boiled rice, boiled rice) different tanks and driers to be installed  Quality of the output among batches will vary  Need more labour and time since soaking continues in days  Output quality depends on operator quality  Possibility of automation is limited  Increase the production will involve huge investment  Cooking in tanks change the colour of rice  Depending upon the type of rice(steam rice, semi- boiled rice, boiled rice) different tanks and driers to be installed  Quality of the output among batches will vary Bin Masterr Engineering V1.0

Parboiling – Modern Method  Small work force is required only to monitor the automated process  Soaking, cooking and drying are chain of process controlled by timers  Scale up cost is low since the same human and power is enough  All batch outputs will be same  The entire process(soaking, cooking, drying) will be finished in hours  Efficiency is high  Durability of equipments is high  In line cooking is the key factor  Small work force is required only to monitor the automated process  Soaking, cooking and drying are chain of process controlled by timers  Scale up cost is low since the same human and power is enough  All batch outputs will be same  The entire process(soaking, cooking, drying) will be finished in hours  Efficiency is high  Durability of equipments is high  In line cooking is the key factor Bin Masterr Engineering V1.0

De-Husking  It is the process of removing husk layer from the paddy  Olden days it was done using mortar and pestles  Modern rice mills using friction technique  First level will do the separation of husk and paddy  Second level husk is removed by suction  Good husker will remove 90% of the husk in a single pass. Bin Masterr Engineering V1.0

Paddy Separation  Husk removed rice will fed to paddy separator  Here unhulled paddy rice is separated from the brown rice  Based on the gravity, size and buoyancy, it separate the paddy and brown rice Bin Masterr Engineering V1.0

Polishing  Remove the bran layer and germ from brown rice, It is also known as whitening  Apply friction to the grain surface either by rubbing the grains against an abrasive surface or against each other.  Range of bran removal will between 8-10% of the total paddy weight Bin Masterr Engineering V1.0

Grading  Segregation of head rice, large and broken rice. Bin Masterr Engineering V1.0

Mist Polishing  White rice is polished with the help of water to appear silky Bin Masterr Engineering V1.0

Colour Sorting  Separation of white rice from black rice and discoloured rice Bin Masterr Engineering V1.0

Mechanical Storage Solutions  Silos are used to store paddy and rice  Level indicators are used in Silos to check the storage level  Temperature indicators are used to know the temperature Bin Masterr Engineering V1.0

Erecting a Rice Mill in Nizamabad Bin Masterr Engineering V1.0

Erection of Cooker & Dryer Bin Masterr Engineering V1.0

Erecting a Rice Mill in Myanmar Bin Masterr Engineering V1.0

Erecting a Rice Mill in Odisha Bin Masterr Engineering V1.0

Soaking Tanks Seen With Storage Bin Bin Masterr Engineering V1.0

Soaking Tanks Seen With Discharge Mouth Bin Masterr Engineering V1.0

View of Parboiling Unit in Myanmar Bin Masterr Engineering V1.0

Top View of Soaking Tanks Bin Masterr Engineering V1.0

Erecting a Cooker Bin Masterr Engineering V1.0

Erecting a Dryer Bin Masterr Engineering V1.0

Erecting Silos Bin Masterr Engineering V1.0

Erecting a Rice Mill in Odisha Bin Masterr Engineering V1.0

Connect With US Postal Address Bin Masterr Engineering, No.9, Kodithandalam Village, Madurantakam Taluk, Kancheepuram District, Tamilnadu – INDIA NameMobile No Id Aravindan.B Pitcheswara

Bin Masterr Engineering – Google Earth View

Bin Masterr Engineering V1.0