Welcome to Morgana Riga – October 2010 Paul Williams – European Export Manager
Morgana Systems Ltd
Who Are We? Privately Owned UK Company Based in Milton Keynes Founded in 1977 Based in Milton Keynes 60 miles North of London Originally a Sales and Service company Started manufacturing and exporting in 1984 First products UFO Folder and FSN Numbering Machine Both still in range today circa 100 employees
What Do We Do? Design and build finishing machines Primarily for the Digital Printing Segment Distribute products for other manufacturers If they offer exclusivity and suit the digital market Sell and service direct in the UK Through dealers in 80+ countries Identify niche markets React quickly, solve printers’ problems
What Problems? Creasing versus Scoring
How do we Solve Problems? Developed New Technology Matrix Crease and Rule 6 tonnes of pressure applied Fibres are compressed and not cut Crease even across the sheet Lifetime Warranty on Matrix
Morgana Products Creasing Manual Creasers Electric creasers Semi-Automatic Creasers Fully Automatic Computerised Creasers
Morgana Products Numbering Friction & Suction Numbering Units
Morgana Products Folding Semi-Automatic & Fully-Automatic Folders (2-up and 4-up)
Morgana Products Unique Digital Products DigiFold Pro Autofold Pro
Morgana Products Unique Digital Products CardMaster DocuMaster Pro
Morgana Products OEM/Specialist Products Digicoater 50 IR Pre Heat 33&50 Digicoater 33 X-Tractor
Morgana Products OEM/Specialist Products Easy to Use Environmentally Friendly PUR Binders
Morgana Products OEM/Specialist Products Hot Melt Perfect Binder Easy to Use Bookletmaker & Trimmer
The Competition
Product Overview
Unique Products DigiFold Pro - Computerised high speed creasing and folding machine
Flying Knife Technology Creasing Unit Large non damaging Fold Rollers Flying Knives Stock is creased Stock moves into fold unit First knife pushes stock up to fold on crease 1 Second knife pushes stock to fold on crease 2 Folded document arrives on the conveyor
DynaCrease Technology Help 9 creases on 9 sheets in 9 seconds!
DigiFold Pro Specification Specification DigiFold Pro Dimensions L 1980mm x W 655mm x H 1265mm L 78” x W 26” x H 50” Weight 190kgs 418 lbs Power Requirement 220/240v Maximum sheet size L 700mm x W 385mm L 28” x W 15.1” Minimum sheet size L 210mm x W 140mm L 8.2” x W 5.5” Maximum paper weight 400gsm 150lbs cover stock Minimum paper weight 100gsm 75 lbs text Maximum folds per sheet 2 Maximum programmes 9 Speed per hour A4 (8.5" x 11") 5000+ Specification
DigiFold Pro Features & Benefits FAB's DigiFold Pro Pulsed suction feeding: The Morgana DigiFold Pro feeding table has a manifold which distributes air over the complete length of the sheet to give a generous pile height. Feeding from the bottom of the stack enables the Morgana DigiFold Pro to be loaded on the run, and minimizes set up time, ensuring greater productivity and complete practicality for even the shortest runs. Sheet size 385mm x 700mm (15.1” x 27.5”) with speeds over 5000 sheets per hour Pulsed suction feeding electronically creates a gap between the sheets as they are fed. This gives greater control of the paper and more accurate creasing. Side lay alignment: Sheets are aligned by an angled drive belt before they enter the feed rollers and creasing section to give complete consistency and accuracy of creasing and folding. Ease Of Operation: The DigiFold Pro uses Morgana's new patented flying knife and renowned creasing technology and is capable of handling weights in excess of 350gsm2 (150lb cover) and will put up to 16 creases on the sheet and 2 folds. A 'head up' display is intuitive in operation and is simple to use. All adjustments for crease position and fold position are from this controller. All adjustments for are from a centrally mounted control panel. Adjustments can be made to 0.1mm (0.003”) Creasing Tool: The creasing tool is manufactured from tool steel and has a life time guarantee. The profile of the male and female matrix is engineered for consistent and accurate creasing. There are two thickness of blade available depending on the thickness of the media to be creased and then folded Productivity: By simply editing the type of fold and sheet length the Digifold will automatically set up the Crease and Fold positions, the delivery wheel position and overlap rotation dependant on the finished folded media. This allows for higher productivity especially when frequently changing jobs. Perforating: The Morgana DigiFold Pro has a swing up perforator fitted as standard. This simple to operate unit can be easily set up and adds additional flexibility to the operation of the machine. Compactness: The Morgana DigiFold Pro utilizes the minimum 'foot print', given the features it incorporates and the sheet sizes it takes. The machines also on castors to give full mobility. Value: The Morgana DigiFold Pro is fully automatic with programmes to store repeat jobs and in addition to the above features the Morgana DigiFold Pro also incorporates counting and batching as a standard and at no additional cost. Features & Benefits
Sonic Doubles Detector DigiFold Pro RRP DigiFold Pro Narrow Creasing Blade Sonic Doubles Detector $USD $32,995 FOC $1,757 £GBP £22,990 £855 Price
DigiFold Pro Competition Competition Origin Model Morgana UK Digifold CardMaster single crease and fold none n/a There are no other integrated creaser folders in the world Competition
Unique Products DocuMaster Pro. The Complete Finishing System
DocuMaster Pro crease & fold DocuMaster Pro bookletmaker Specification DocuMaster Pro crease & fold DocuMaster Pro bookletmaker Dimensions L 2700mm x W 720mm x H 1185mm L 106" x W 28.3" x H 46.6" Weight 399kgs 877lbs Power Requirement 220/240v Maximum sheet size L 630mm x W 330mm L 24.8" x W 12.9" L 460mm x W 320mm L 18.1" x W 12.5" Minimum sheet size L 210mm x W 140mm L 8.2" x W 5.5" Maximum paper weight 400gsm 150+lb cover stock Minimum paper weight 100gsm 20 lb Bond 80gsm Maximum creases per sheet 9 N/A Maximum programmes Maximum folds per sheet 1 Maximum book thickness 22 sheets 80gsm 22 sheets 20lb bond Maximum staple pitch 138mm 5.4" Minimum staple pitch 115mm 4.5" Maximum trim 25.4mm 1" Speed per hour A4 (8.5" x 11") 5000 1560 Specification
DocuMaster Pro Features & Benefits FAB's DocuMaster Pro Automatic Creaser: The creaser uses Morgana's well renowned creasing technology and is capable of handling weights in excess of 350gsm2 (150lb cover stock) and will put up to 16 creases on the sheet. A 'head up' display is intuitive in operation and is simple to use. All adjustments for crease position are from this controller. All adjustments for are from a centrally mounted control panel. Adjustments can be made to 0.1mm (0.003”) Bookletmaker: The Bookletmaker has automatic adjustment for sheet sizes and sheets are fully knocked up and held in position before the stitching heads activate. The bookletmaker can handle 22 sheets (88pp) books depending on weights of material. Stitching heads can be switched off if you need to produce 4pp creased and folded documents. Application Allows utilisation of the print & collating facility on the digital print engine. Creases cover & centre sheets to prevent cracking prior to automatically producing booklets. Multi Functional Can be used as a creaser, perforator, folder for 4pp documents or a bookletmaker. Camera Recognition The optional camera recognition system guarantees set integrity and allows variable data booklet production with complete confidence. Clenching mechanism: The power clenching mechanism flattens the stitch to give both a professional appearance and also a more secure booklet. Cassette stapling head: The cassette stitching head will hold 5000 pre cut wires and can be replaced in seconds Low stitch indicator: An indicator light illuminates when the head runs out of wire and the machine will not operate. Sheet alignment sensors: The Booklet-maker has sensors which activate the machine only when the book is correctly knocked up from head to tail. A side jogger then aligns the book to the side. These sensors ensure that all books are correctly produced and Fore-edge Trimmer: This gives a clean square fore edge to the finished booklet. SBS Spine Press: The optional Spine press links to the Bookletmaker and trimmer and further enhances the appearance of finished documents. It gives a superior perfect bound appearance and square back to books but with additional bind security because of the stitches. Features & Benefits
DocuMaster Pro Price RRP $USD £GBP DocuMaster Pro $58,350 £30,350 Optional Square Back System $17,665 £8,870 Payout Conveyor (not required if used with Square Back System) $1,020 £830 Camera Recognition Kit $2,390 £2,390 Camera Service Kit (for field Installation) $187 £187 Price
DocuMaster Pro Competition Competition Origin Model DUPLO Japan 1 model fitted with a SCC Nagel Germany 1 model with our feeder Competition
Speciality Products DigiCoater 33. Micro Format for UV Coating or Priming System
DigiCoater 33 Specification Specification DigiCoater 33 Dimensions L 1020mm x W 700mm x H 1045mm L 40" x W 27.5" x H 41" Weight 185kgs 408lbs Power Requirement 30 amp 220/240v 50/60Hz Maximum speed 7.5 – 15 metres per minute 25 – 49 feet per minute Maximum coating width 330mm 13 inches Maximum coating length 762mm 30 inches Maximum paper weight 400gsm+ 150lbs cover stock + Coating thickness 6 - 14 microns Coating technology 100% UV curable Coating capacity 3 x 1 litre Available finishes Gloss/Matt or Priming Cleaning Fully automatic Specification
DigiCoater 33 Features & Benefits FAB's DigiCoater Feeder The Morgana Feeder is fitted on castors and has a very small footprint. The height is fully adjustable to fit not only the DigiCoater33 but a myriad of other products including laminators. The feeder is a very quick make ready machine with a dual air manifold system and sidelay register and can feed sheets up to 5500 per hour allowing greater productivity. Coating rollers system The DigiCoater 33 allows the customer to either have as standard the normal smooth flood coating or to use as priming system, of particular use full for some digital print users. (HP Indigo) IR and UV lamp The DigiCoater 33 is fitted with both types of lamp the IR lamp for primer coating and the heavy duty UV lamp. These are single lamps with extra power. These lamps are one of the reasons it allows the machine to give such a good coating and the DigiCoater 33 to be a micro format machine. Automatic wash down Using a machine with an automatic wash down system saves both time, fluids and cost Touch screen display By the use of the user friendly touch screen display it allows the user to select which type of coating, which roller path and the automatic wash down facility for ease of use. Jogger With the DigiCoater 33 capable of feeding up to 49 feet per minute a fully adjustable jogger is available to increase productivity Features & Benefits
DigiCoater 33 Price Product £GBP DigiCoater 33 £17,990 Heavy Duty Jogger £1,190 33cm Top Feeder £6,990 X-Tractor 33cm Freestanding IR Unit £3,490 8000 Sheet Feeder £5,490 Price
DigiCoater Competition Competition Origin Model DUPLO Japan 1 model fitted with a SCC Nagel Germany 1 model with our feeder Competition
Speciality Products DigiCoater 50. UV Coating & Priming System
DigiCoater 50 Specification Specification DigiCoater 50 Dimensions L 1707mm x W 1260mm x H 1200mm L 67" x W 50" x H 47" Weight 440kgs 970lbs Power Requirement 30 amp 220/240v 50/60Hz Maximum speed 7.5 – 15 metres per minute 25 – 49 feet per minute Maximum coating width 500mm 20inches Maximum coating length 762mm 30 inches Maximum paper weight 400gsm+ 150lbs cover stock + Coating thickness 6 - 14 microns Coating technology 100% UV curable Coating capacity 4-6 x 3 litre Available finishes Gloss/Matt/Textured (Canvas, Artisan, Crystal, Leather, Checker) & or Priming (Version 2) Cleaning Fully automatic Specification
DigiCoater 50 Features & Benefits FAB's DigiCoater Feeder 8000 The Morgana Feeder is fitted on castors and has a very small footprint. The height is fully adjustable to fit not only the DigiCoater50 but a myriad of other products including laminators. The feeder is a very quick make ready machine with a dual air manifold system and sidelay register and can feed sheets up to 5500 per hour allowing greater productivity. Coating rollers system The DigiCoater 50 allows the customer to either have as standard the normal smooth flood coating or to use as priming system, of particular use for some digital print users. (HP Indigo) IR and UV lamp The DigiCoater 50 is fitted with both types of lamp the IR lamp for primer coating and the heavy duty UV lamp. These are single lamps with extra power. These lamps are one of the reasons that allow the machine to give such a good coating. Automatic wash down Using a machine with an automatic wash down system saves both time, fluids and cost. Touch screen display By the use of the user friendly touch screen display it allows the user to select which type of coating, which roller path and the automatic wash down facility for ease of use. Jogger The DigiCoater 50 is capable of feeding up to 49 feet per minute along with a fully adjustable jogger (option) to increase productivity Features & Benefits
DigiCoater 50 Modern UV curable liquid coatings are green(er).Due to the advancements in today’s formulations, UV curable liquid coating formulations are considered a green alternative in the graphic protection and enhancement industry. This is certainly true when you compare UV coatings to commonly used Polyester (PET), Polypropylene (OPP) or Poly Vinyl Chloride (PVC) film based overlaminates, since only some of the newer biodegradable overlaminating films have similar green credentials. Some of the ways that today’s UV liquid coatings are considerably more environmentally friendly are: UV liquid coating formulations are virtually free of volatile organic compounds (VOC) and almost 100 percent solids. This means that very little of the coating evaporates when it is dried and the small part that does evaporate during curing is not harmful to the environment UV liquid coatings generate less waste. Since there is no trimming and release liner involved, UV curable coatings create less waste than film lamination. Papers and corrugated boards, like ReBoard and X-board, coated with UV curable coating are recyclable.
DigiCoater 50 According to a study commissioned by Radtech, an industry group for UV coating technology, papers coated with UV coating can be recycled. The blind study tested how effective normal recycling processes were in removing UV inks and coatings from several different types of papers and concluded that paper coated with UV curable liquid coating is recyclable. (Radtech Report, May/June 2005)
DigiCoater 50 Price Product £GBP DigiCoater 50 V1.0 £16,494 & V2.0 £17,394 Heavy Duty Jogger £1,190 50cm Top Feeder £7,194 X-Tractor 50cm Freestanding IR Unit £2,394 8000 Sheet Feeder £5,490 Price
DigiCoater Competition Competition Origin Model DUPLO Japan 1 model fitted with a SCC Nagel Germany 1 model with our feeder Competition
Table Top Creasers Electric Hand Fed, Computerised Manual
Table Top Creasers Specification Specification DocuCrease 35 ElectroCreaser 36 ElectroCreaser 52 DigiCreaser Dimensions L 600 x W 385 x H 120mm L 23.6" x W 15" x H 4.7" L 750 x W 555 x H 120mm L 29.5" x W 21.8" x H 4.7" L 700 x W 480 x H 210mm L 27.5" x W 18.8" x H 8.2" L 780 x W 640 x H 220mm L 30.7" x W 25" x H 8.6" L 34.2" x W 22.4" x H 23.2" (H1070mm H 42.1" on opt base) Weight 13kgs 28.6lbs 17kgs 37.4lbs 17.8kgs 39lbs 27.5kgs 60.6lbs 55kgs 132lbs (79kgs -176lbs on opt base) Power Requirement N/A 110v 60hz Maximum sheet size L 360mm x W 350mm L 14" x W 13.7" L 520mm x W 520mm L 20.4" x W 20.4" L 435mm x W 365mm L 17" x W 14.3" L 630mm x W 330mm 25.5" x 13" Minimum sheet size L 140mm x W 160mm 5.5" x 6.2" Maximum paper weight 350gsm+ 150+lb cover stock 150+lb cover stock Including Laminated Material Minimum paper weight 70gsm 20 lb Bond Maximum creases per sheet 9 Maximum programmes 6 Speed per hour A4 (8.5" x 11") 4000 sph (depending on operator) Specification
Table Top Creasers Features & Benefits FAB's DocuCrease 35 ElectroCreaser 36 ElectroCreaser 52 DigiCreaser Feeding System Hand feed with side lay register for accuracy. Fitted with 2 speed stops with full flexibility for easy crease position changing. Optional extra speed stops are available. Hand feed with side lay register for accuracy. Fitted with 2 speed stops with full flexibility for easy crease position changing. Optional extra speed stops are available. Same as 35 but larger sheet size. Hand feed with side lay register for accuracy. Fitted with 2 speed stops with full flexibility for easy crease position changing. Optional extra speed stops are available. Same as 36 but larger sheet size. Hand feed with side lay register for accuracy. Fully programmable with up to 9 creases in one pass. Table top machine, however an optional heavy duty cabinet is available to change in to a floor standing model Creasing operation Ergonomically designed for ease of use in the centre for both left hand and right operation Electrical foot operation to allow both hands to assist with setting the sheet for greater speed. Electronically sensor driven creasing tool, fully micro processor adjustability for frequently changing applications. Tooling and operation as used by the air feed Creasing machines Matrix Creasing Tool Fitted as standard with a heavy duty single thickness, tool steel, male and female matrix. Use the same patented creasing matrix as the automated creasing range. Fitted as standard with a heavy duty tool steel male and female matrix with two thickness's, for both heavy and lighter media. Use the same patented creasing matrix as the automated creasing range. The creasing matrix is manufactured from tool steel and has a life time guarantee. The profile of the male and female matrix is engineered for consistent and accurate creasing. There are two thickness of blade available depending on the thickness of the media to be creased. Features & Benefits
Table Top Creasers Price RRP DocuCrease 35 DocuCrease 52 ElectroCreaser 36 ElectroCreaser 52 DigiCreaser $USD $710 $810 $2,195 $2,685 $8,360 DigiCreaser base $510 £GBP £445 £495 £1,345 £1,645 £5,075 £320 Price
Table Top Creasers Competition Competition Origin Model Various Worldwide More than 20 manufactures coming from all around the world. All competition struggles to make a wide machine both Manual and electric Competition
Automatic Creasers AutoCreaser 50 AutoCreaser 33
Automatic Creasers Specification Specification AutoCreaser 33 Dimensions L 1168mm x W 457mm x H 990mm L 46” W 18” H 39” L 1780mm x W 457mm x H 990mm L 70" x W 27.5" x H 40" (With tray) Weight 110kgs 242lb 190kgs 382lbs Power Requirement 1phase 220/240v 50Hz Maximum sheet size 648mm x 330mm 25.5” x 13” 700mm x 550mm 27" x 19.7" Minimum sheet size 140mm x 160mm 5.5” x 6.3” 5.5" x 6.3" Maximum paper weight 350gsm+ 150+lb cover stock Minimum paper weight 70gsm 20 lb Bond Maximum creases per sheet 16 Maximum programmes 9 Speed per hour A4 (8.5" x 11") 5000 6500 Specification
Automatic Creasers Features & Benefits FAB's AutoCreaser 33 Pulsed suction feeding: The Autocreaser 33 feeding table has a manifold which distributes air over the complete length of the sheet to give a generous pile height. Feeding from the bottom of the stack enables the Autocreaser 33 to be loaded on the run thus reducing downtime for reloading. It minimises set up time ensuring greater productivity and complete practicality for even the shortest runs. The Autocreaser 50 feeding table has a manifold which distributes air over the complete length of the sheet to give a generous pile height. Feeding from the bottom of the stack enables the Autocreaser 50 to be loaded on the run thus reducing downtime for reloading. It minimises set up time ensuring greater productivity and complete practicality for even the shortest runs. Pulsed suction feeding electronically creates a gap between the sheets as they are fed. This gives greater control of the paper and more accurate creasing. Side lay alignment: Sheets are aligned by an angled drive belt before they enter the feed rollers and creasing section to give compete consistency and accuracy of creasing. Ease Of Operation: The creaser uses Morgana's well renowned creasing technology and is capable of handling weights in excess of 150lb cover stock / 350gsm2 and will put up to 9 creases on the sheet. A 'head up' display is intuitive in operation and is simple to use. All adjustments for are from a centrally mounted control panel. Adjustments can be made to 0.1mm (0.003”) The creaser uses Morgana's well renowned creasing technology and is capable of handling weights in excess of 150lb cover stock / 350gsm2 and will put up to 16 creases on the sheet. A 'head up' display is intuitive in operation and is simple to use. All adjustments for are from a centrally mounted control panel. Adjustments can be made to 0.1mm (0.003”) Creasing Tool: The creasing tool is manufactured from tool steel and has a life time guarantee. The profile of the male and female matrix is engineered for consistent and accurate creasing. There are two thickness of blade available depending on the thickness of the media to be creased. Productivity: Media is delivered normally in to a fully adjustable receiving tray, however an optional heavy duty jogger is available for greater productivity. Feeding up to 5000 sheets per hour Media is delivered normally in to a fully adjustable receiving tray, however an optional heavy duty jogger is available for greater productivity. Feeding up to 6500 sheets per hour Perforating: The AutoCreaser 33 has perforating shafts fitted as standard. This simple to operate unit can be easily set up and adds additional flexibility to the operation of the machine. The AutoCreaser 50 has perforating shafts fitted as standard. This simple to operate unit can be easily set up and adds additional flexibility to the operation of the machine. Compactness: The AutoCreaser 33 utilizes the minimum 'foot print', given the features it incorporates and the sheet sizes it takes. The machines also on castors to give full mobility. The AutoCreaser 50 utilizes the minimum 'foot print', given the features it incorporates and the sheet sizes it takes. The machines also on castors to give full mobility. Value: In addition to the above features the AutoCreaser 33 also incorporates counting and batching as a standard and at no additional cost. In addition to the above features the AutoCreaser 50 also incorporates counting and batching as a standard and at no additional cost. Service: The heavy duty design criteria of the Autocreaser 33 is to offer low service costs, consistent with the low cost of the machine. The heavy duty design criteria of the Autocreaser 50 is to offer low service costs, consistent with the low cost of the machine. Features & Benefits
Automatic Creasers Price RRP AutoCreaser 33 AutoCreaser 50 $USD $13,895 $16,995 £GBP £9,277 £12,630 Price
Automatic Creasers Competition Competition Origin Model Graphic Wizard Canada Complete range KAS UK 3 in the range Baum Italy 2 in the range DUPLO Japan 4 card cutters with creasing fitted Count USA Many others large format expensive Competition
Small Folders (2-Up) Major DocuFold Fully Automatic Set-Up Semi-automatic Set-Up Major DocuFold
Small Folders (2-Up) Specification Specification Major DocuFold Dimensions L 1168mm x W 493mm x H 990mm L 46" x W 32" x H 39" L 1200mm x W 520mm x H 1280mm L 48" x W 32" x H 39" Weight 120kgs 264lbs 118kgs 260lbs Power Requirement 1phase 240v 60hz Maximum sheet size L 648mm x W 365mm L 25.5" x W 14.3" 450mm x W 365mm L 17.7" x W 14.3" Minimum sheet size L 148mm x W 140mm (94mm with optional guide) L 5.8" x W 5.5" Maximum paper weight 240gsm 68+lb cover stock Varies according to material and grain direction Minimum paper weight 56gsm 16 lb Bond Maximum programmes N/A 6 Speed per hour 0 to 27,500 12,000 to 17,000sph Specification
Small Folders (2-Up) Features & Benefits FAB's Major DocuFold Bottom suction feeding: The Morgana Major feeding table has a manifold which distributes air over the complete length of the sheet to give a generous pile height. Feeding from the bottom of the stack enables the Morgana Major to be loaded on the run, and minimises set up time, ensuring greater productivity and complete practicality for even the shortest runs. The Morgana Docufold feeding table has a manifold which distributes air over the complete length of the sheet to give a generous pile height. Feeding from the bottom of the stack enables the Morgana Docufold to be loaded on the run, and minimises set up time, ensuring greater productivity and complete practicality for even the shortest runs. Pulsed suction feeding: Pulsed suction feeding electronically creates a gap between the sheets as they are fed. This gives greater control of the paper and more accurate folding. Side lay alignment: Sheets are aligned by an angled drive belt before they enter the fold rollers to give compete consistency of feed into fold plates. Composite Fold rollers: The fold rollers are manufactured from a very hard wearing material which positively grips the paper and in most cases eliminates the need to adjust roller pressure when changing weights of paper or types of fold. If necessary, there are roller pressure adjustments contained within the roller assembly. Fold Plates: Morgana Major folders have a unique digital display on the fold plates which indicates the distance the fold plate stop is from the fold rollers. A display on the side guide shows the plate settings for the most popular sheet sizes and types of fold. The Dial-a-Fold settings enable the plates to be set without the need to lift or remove the fold plate covers Morgana Docufold folders use a unique sheet measuring back stop to ensure the fold plates are set automatically to the correct position irrespective of the type of fold. The operator only needs to dial in the type of fold and the fold plates move automatically. For none standard folds the fold plates can by adjusted electronically and placed in one of the program memories for recall at any time. Long stream delivery: Because paper is returned to the feeding position, the Morgana Major has the largest delivery stacker in its class and this is without compromising on the compactness of the folder Because paper is returned to the feeding position, the Morgana Docufold has the largest delivery stacker in its class and this is without compromising on the compactness of the folder Perforating & Scoring: Morgana Major folders have 'plug in' perforator/scoring units as standard. This simple to operate unit can be set up off the machine and adds additional flexibility to the operation of the machine. Morgana Docufolds have 'plug in' perforator/scoring units as standard. This simple to operate unit can be set up off the machine and adds additional flexibility to the operation of the machine. Compactness: The Morgana Major utilises the minimum 'foot print', given the features it incorporates and the sheet sizes it takes. The machine has castors to give full mobility. The Morgana Docufold utilises the minimum 'foot print', given the features it incorporates and the sheet sizes it takes. The machine has castors to give full mobility. Value: In addition to the above features the Morgana Major also incorporates counting and batching as a standard and at no additional cost. Service: The design criteria of the Morgana Major is to offer low service costs, consistent with the low cost of the machine. The fold roller assembly is located in a cassette and can, when necessary, be changed by the end user in less than 2 minutes The design criteria of the Morgana Docufold is to offer low service costs, consistent with the low cost of the machine. The fold roller assembly is located in a cassette and can, when necessary, be changed by the end user in less than 2 minutes Features & Benefits
Small Folders (2-Up) Price RRP Major DocuFold $USD $9,220 $11,075 £GBP £6,418 £7,115 Price
modular system many in the range Small Folders (2-Up) Competition Origin Model Graphic Wizard Canada 1 model in the range Eurofold Germany modular system many in the range Baum USA Mainly floor models MB Horizon Japan DUPLO Table top machines Competition
Large Folder (4-Up) UFO Folder Cross Fold Unit
Varies according to material and grain direction Large Folder (4-Up) Specification UFO X-Fold Dimensions L 1910mm x W 785mm x H 1460mm L 75" x W 31" x H 57.5" L 1550mm x W 710mm x H 1310mm L 61" x W 28" x H 52" Weight 185kgs 407lbs 115kgs 253lbs Power Requirement 1phase 240v 60hz from main unit Maximum sheet size L 640mm x W 457mm L 25.5" x W 18" L 457mm x W 320mm L 18" x W 12.6" Minimum sheet size L 150mm x W 120mm L 5.9" x W 4.7" L 100mm x W 100mm L 4" x W 4" Maximum paper weight 240gsm 80lb cover stock Varies according to material and grain direction Minimum paper weight 56gsm 16 lb Bond Maximum programmes N/A Speed per hour 30,000 20,000 Specification
Large Folder (4-Up) FAB's UFO X-Fold Features & Benefits
Large Folder (4-Up) Price RRP UFO X-Fold $USD $13,895 $16,995 £GBP £11,900 £5,155 Price
modular system many in the range Large Folder (4-Up) Competition Origin Model Graphic Wizard Canada 1 model in the range Eurofold Germany modular system many in the range Baum USA Mainly floor models MB Horizon Japan DUPLO Table top machines Competition
Numbering Units FRN-5 FSN-II
Numbering Units Specification Specification FSN-II FRN Dimensions L 1340mm x W 781mm x H 1050mm L 52.8" x W 30.7" x H 41.3" L 900mm x W 780mm x H 1110mm L 35.4" x W 30.7" x H 43.7" Weight 147kgs 323lbs 82kgs 180lbs Power Requirement 1 ph 220v 60Hz 110v-50Hz/60Hz Maximum sheet size L 457mm x L 457mm L 18.1" x W 18.1" Minimum sheet size L 210mm x L 125mm L 8.3" x W 4.9" Maximum paper weight 7 part carbonless 5 part carbonless Minimum paper weight 56gsm 16 lb Bond Maximum number of heads 8 4 Speed per hour A4 (8.5" x 11") 9000 5500 Specification
Numbering Units Features & Benefits FAB's FSN-II FRN Feed The FSN suction feeder will feed single sheets or multi part carbonless sets. The sets can be fed either closed or open edge leading, enabling perforating to be accomplished along the long edge. Loading on the run gives continuous operation. The FRN 5 feeder will feed single sheets or multi part carbonless sets. The sets can be fed either closed or open edge leading, enabling perforating to be accomplished along the long edge. Loading on the run gives continuous operation Rotary Action The Rotary action gives a huge productivity advantage over impact numberers. The sheets do not stop during the numbering operation. In addition, enhanced numbering quality is achieved because of the 'Point Contact' with the sheets. Unmatched numbering quality through a carbonless set. Total Control The FSN will not operate until a sheet or set is presented to the machine. You therefore have an assurance of sequential numbering. The FRN will not operate until a sheet or set is presented to the machine. You therefore have an assurance of sequential numbering. Flexibility The FSN will take up to 8 heads in its standard form. Simultaneous numbering, perforating, scoring or imprinting can easily be accomplished. Both forward and backward, convex and parallel heads can operate simultaneously. The FRN will take up to 4 heads in its standard form. Simultaneous numbering, perforating, scoring or imprinting can easily be accomplished. Both forward and backward, convex and parallel heads can operate simultaneously. Inking System Numbering quality is further enhanced because ink is transferred onto a form roll. This ensures clean & consistent numbering quality. An optional oscillating ink system can be specified. Numbering quality is further enhanced because ink is transferred onto a form roll. This ensures clean & consistent numbering quality. Large Sheet Size A maximum sheet size of 457mm x 457mm (18” x 18”) enables sheets to be fed, long edge leading. Therefore card stock can be scored and many jobs can be accomplished 2 up. A maximum sheet size of 457mm x 457mm (18” x 18” enables sheets to be fed, long edge leading. Therefore card stock can be scored and many jobs can be accomplished 2 up. Standard Items All FSN numberers have 2 perforators, 1 scorer 2 numbering rings and 2 inking stations and 1 numbering box as Standard items. All FRN numberers have 2 perforators, 1 scorer 2 numbering rings and 2 inking stations and 1 numbering box as Standard items. Value: Precision engineering ensures a trouble free long life. Features & Benefits
Numbering Units Price RRP FSN-II FRN Jogger SRA3 $USD $13,260 $8,675 $1,950 £GBP £8,890 £6,090 £1,330 Price
Numbering Units Competition Competition Origin Model Graphic Wizard Canada 5 impact models in the range Count USA 3 impact models in the range Heidelberg Germany Letter Press On-line to the press Count Agor Spain Rotary Friction feed Competition
Unique Products CardMaster - Computerised card crease & fold machine
CardMaster Specification Specification CardMaster Dimensions L 1770mm x W 790 x H 1040mm L 43" x W 31" x H 41" Weight 180kgs 396lb Power Requirement 1phase 220v/60hz Maximum sheet size L 460mm x W 365 18" x 14.37" Minimum sheet size L 100mm x W 80 5.5" x 4" Maximum paper weight 350gsm+ Up to 120+lb Cover stock Minimum paper weight N/A Maximum creases per sheet 1 Maximum programmes 6 Speed per hour approx. 9000 Specification
CardMaster Features & Benefits FAB's CardMaster Bottom Suction Feeding: The Morgana Cardmaster feeding table has two manifolds which distribute air over the complete length of the sheet to give a generous pile height. Feeding from the bottom of the stack enables the Morgana Cardmaster to be loaded on the run, and minimizes set up time, ensuring greater productivity and complete practicality for even the shortest runs. Sheet size 365mm X 460mm (14.3” x 18”) with speeds up 9000 sheets per hour Pulsed suction feeding: Pulsed suction feeding electronically creates a gap between the sheets as they are fed. This gives greater control of the paper and more accurate creasing. Ease Of Operation: The Cardmaster uses Morgana's new patented flying knife and renowned creasing technology and is capable of handling weights in excess of 350gsm2+ (150lb cover stock). A 'head up' display is intuitive in operation and is simple to use. All adjustments for crease position and fold position are from this controller. All adjustments are from a centrally mounted control panel. Adjustments can be made to 0.1mm (0.003”). Creasing Tool: The creasing tool is manufactured from tool steel and has a life time guarantee. The profile of the male and female matrix is engineered for consistent and accurate creasing. Productivity: By simply editing the sheet length the Cardmaster will automatically set up the one Crease and one Fold position, the delivery wheel position and overlap rotation dependant on the finished folded media. This allows for higher productivity especially when frequently changing jobs. The fold can be turned off if the cleint wish's the greetings cards to be supplied flat but just creased. Compactness: The Morgana Cardmaster utilizes the minimum 'foot print', given the features it incorporates and the sheet sizes it takes. The machine is also on castors to give full mobility. Value: In addition to the above features the CardMaster also incorporates counting and batching as a standard and at no additional cost. Features & Benefits
CardMaster RRP CardMaster $USD $31,925 £GBP £18,735 Price
CardMaster Competition Competition Origin Model Morgana UK Digifold Moll and Kluge USA Plough folder Pratraito Italy Longfords Canada Competition
European Contact and Support
Head Office Contacts Order Administration Accounts Department Sarah Minns sminns@morgana.co.uk orders@morgana.co.uk Accounts Department Marketing Support Steve Enright senright@morgana.co.uk Parts Orders & Warranty +44 1908 444 076 exportspares@morgana.co.uk Technical Support + 44 1908 444 082 techsupport@morgana.co.uk
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Morgana’s Value Proposition Digital Finishing for Digital Printers Specialist products to make digital printing more profitable Patented technologies that overcomes the shortcomings of the printing process. IE Cracking, easily damaged print etc Very short runs One sheet set-up Remove the skill from the process
Customers and Applications Commercial and Inplant customers Large or Small, digital and/or traditional Run lengths from 1 – several thousand Prices from €500 - €50,000 Near-Line solutions for almost every application Brochures, books, greetings cards, menus, POS, presentations etc etc Creasing, folding, creasing and folding, booklet making, perfect binding, numbering, perforating, coating, cutting………FINISHING
Competitive Advantage Quality focussed Manufacturer Reliable long lasting products Specialising in Digital Finishing Guaranteed upgrade path to new products Known around the World and able to offer local support
Contacts Europe Paul Williams pwilliams@morgana.co.uk North America & Canada Alan Oppenheim aoppenheim@morgana.co.uk Far East/Asia Paul Garratt pgarratt@morgana.co.uk Rest of World/ South America Andy Cooper acooper@morgana.co.uk