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2 PetroTech Clients
3 The PetroTech System Filtration Vacuum distillation Degasification
4 The PetroTech System PURIFIES THE OIL TO ITS ORIGINAL STATE OR PURER
5 T he PetroTech S ystem DOES NOT DEPLETE ADDITIVES OR CHANGE OIL PROPERTIES
6 A PPLICATIONS
7 M INING
8 Mining Applications Haul Trucks SXEW Hydraulics Crusher Hydraulics Drill Hydraulics Transformers Turbines
10 A UTOMOTIVE
11 Automotive Applications Machine Tool Hydraulics Robotic Assembly Hydraulics Gun Drilling Oil Systems Gear Oil Systems
Robotic Assembly Hydraulics
14 S TEEL
15 Steel Mill Applications Hydraulic Conveyor Systems Gear Oil Systems Rolling Mill Systems Transformer Oils
Rolling Mill
17 R EFINERIES
18 Refinery Applications Steam Turbines Gas Turbines Transformers
20 P ULP & P APER
21 Pulp & Paper Applications
22 P OWER U TILITIES
23 Power Utility Applications Steam Turbines Gas Turbines Transformers
25 P RIMARY M ETALS
26 M ILITARY
28 Oil Never Wears Out !
29 T HE T HREE M AJOR O IL C ONTAMINANTS Water Particulates Gas
30 W ATER States That Water Exists in Oil Dissolved Water - typically Emulsified –.5% to 4% Free Water
31 Through system vents From leaks in coolers and heat exchangers Precipitation due to a fall in temperature Introduction of contaminated top-up fluid Rain in external reservoirs Rain leaking into incorrectly stowed drums Through system vents From leaks in coolers and heat exchangers Precipitation due to a fall in temperature Introduction of contaminated top-up fluid Rain in external reservoirs Rain leaking into incorrectly stowed drums Sources of Water Contamination
32 Corrosion of component surfaces Degradation of fluid performance Precipitation of additives Oxidation of hydrocarbon fluids Deterioration of fluid lubricating properties Icing at low temperatures Promotion of microbial growth Corrosion of component surfaces Degradation of fluid performance Precipitation of additives Oxidation of hydrocarbon fluids Deterioration of fluid lubricating properties Icing at low temperatures Promotion of microbial growth Effects of Water Contamination
33 Reference: EPRI CS-4555 Turbine Oil Water Concentration (ppm) Oil Temperature (°F) Dissolved Water Free Water Solubility of Water in Oil Oil saturation point is affected by temperature:
34 ParticlesWater Acid Neut. No. Fluid Life (Hours) None Iron Copper Yes No Yes No Yes Effect of Water & Particulate on Oxidation
35 Acid Number Water only Iron & Water Copper & Water Copper Iron Clean and Dry Hours Contamination and Oil Breakdown
36 ADVANTAGES OF REMOVING WATER FROM OIL Reduces oxidation, hydrolysis, and subsequent breakdown of the oil. Acid buildup is eliminated or reduced substantially. Prevents corrosion of components. Reduces antifriction bearing wear.
37 ADVANTAGES OF REMOVING WATER FROM OIL Reduces pump, valve, and bearing wear. Reduces rate of filter plugging. Prevents reduction of oil film strength by dilution with water. Prevents substantial viscosity changes of the oil.
Viscosity Change due to water
39 How Water Concentrations Vary ppm = Hydraulic Gear Turbine Transformer Dry Wet Very Dry Dry Wet PetroTech Transformer Purification Level PetroTech Standard Purification Level
40 Bearing Life BEARING LIFE LOSS DUE TO WATER* Amount of Water in Oil Fatigue Life Ratio** 25 ppm ppm ppm0.52 *Data supplied by Timken Company and refers to tapped roller bearings **Fatigue Life Ratio is determined by testing bearings until half failed A ratio of 1.00 = the test point at which the 50% failure rate is achieved
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42 Water Concentration’s Affect On Life Extension Factor ppm ,00012,5006,5004,5003,1252,5002, , ,0006,2503,2502,2501,5631,2501, ,0002,5001, ,0001, , ,
43 P ARTICULATE Microscopic Wrecking Crew Greater Damage Associated With Small Particles Multiplication Effect “There is no single property of lubricating oil that challenges the reliability of machinery more than suspended particles.” – Jim Fitch of
44 ADVANTAGES OF REMOVING PARTICULATE FROM OIL Reduces oxidation of oil since silt particles have been found to act as catalysts in accelerating the oxidation process. Substantially increases life of hydraulic and lubricating system components.
46 Fluid Cleanliness Required for Typical Hydraulic Components ComponentsISO Code Servo Control Valves 16/14/11 Proportional Valves 17/15/12 Vane & Piston Pumps/Motors 18/16/13 Directional & Pressure Control Valves 18/16/13 Gear Pumps/Motors 19/17/14 Flow Control Valves, Cylinders 20/18/15 New Unused Fluid (Unfiltered) 20/18/15
47 How ISO Works
48 ISO Level Affect And Life Extension Factor ISO /2322/1920/1718/1517/1416/1315/12 14/11 25/2221/1819/1617/1416/1315/1214/11 13/10 24/2120/1718/1517/1416/1315/1214/1113/10 12/9 23/2019/1617/1415/1214/1113/10 11/8 22/1918/1516/1314/1113/1012/911/8 21/1817/1415/1213/1012/911/8 20/1716/1314/1113/1011/8 19/1615/1213/1011/8 18/1514/1112/9 17/1413/1011/8 16/1312/9 15/1211/8 14/1111/8 13/1011/8 12/911/8
49 Typical Particle Analysis Results Size ( m) # / ml >531,584 >1511,314 >257,369 >502,772 > Dirty Oil Size ( m) # / ml >516,324 >153,779 >251,147 >50116 >10018 Size ( m) # / ml >565 >157 >253 >501 >1000 New OilRECLAIMED OIL PetroTech Reclaimed Oil is Cleaner than New Oil.
50 ISO Ranges Vary by Oil Type ISO= 12/9 14/1116/1318/1520/1722/1924/2126/23 Hydraulic Gear Turbine Transformer Very clean clean dirty Clean dirty Very clean clean dirty Very clean dirty PetroTech Standard Cleaning Level
51 Typical Cleanliness Levels New Oil From Barrel 22/20/18 New Oil From Barrel 22/20/18 New System w/ Built-in Contaminants 23/22/20 New System w/ Built-in Contaminants 23/22/20
52 Typical Cleanliness Levels System With Typical Hydraulic Filtration 20/18/16 System With Typical Hydraulic Filtration 20/18/16 PetroTech System with 3 >200 Clearance Protection Filtration 14/13/11 PetroTech System with 3 >200 Clearance Protection Filtration 14/13/11
53 ADVANTAGES OF REMOVING GAS FROM OIL Reduces oxidation and deterioration of oil. Prevents foaming of oils that cause sponge—like responses. Prevents formation of varnish and sludge through thermal cracking of oil by nitrogen fixing at high pressure. Reduces possibility of cavitation and pump wear.
54 Gas Problems Increases - Spongy, spring-like compression causing rejects Causes Additive Depletion Reduces Heat Transfer Causes Nitration – Resulting in Oxidation and Varnish Formation Increases TAN Increases Oil Level - Artificially
55 Adiabatic Compression of Entrained Gas – NITRATION
58 Types of Gases in Lubrication Fluids The Three States that Gas Exists in Oil Dissolved (8% – 10% gas by volume) Entrained (Bubbles) Foam
59 How Gas Concentrations Vary % = Hydraulic Gear Turbine Transformer No Gas Gas PetroTech Standard Cleaning Level No Gas Gas
Schematic
MORS-300
65 How Fast Would You like to Process? MORS 300 MORS 700MORS 1,800
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67 Fully Mobile
68 Cost Factors Loss of productivity costs due to: Downtime for equipment maintenance Component replacement costs due to: High particulate content Water Gas Cost of new oil Disposal cost of used oil
69 NextStep™ Typical “Next Step” Dialysis Results: Reduces Particulate Levels To ISO 15/13/10 Removes Water To 30ppm Reduces Gas Content To 0.7% We think of our service as the logical “next step” for any company who is striving towards a world class proactive maintenance program Low Temperature Vacuum Distillation and Degasification Process
70 While the Machinery is Running Flushes out Contaminants Purifies oil in every Nook and Cranny, Crack and Crevasse No Downtime Less possibility of Mistakes –Wrong oil –Source Contamination
71 Why use PetroTech Reduce Production Costs Reduce Lubrication Acquisition Costs Improve Product Quality Maximize Equipment Uptime Minimize Maintenance And Repair Costs Improve Equipment Reliability Reduce Environmental Impact Reduce Environmental Costs
72 PetroTech Contact Information R. Haig Hachadoorian President PetroTech, Inc. PO Box Great Neck, NY – Office – Fax – Cell Corporate Headquarters PetroTech, Inc. PO Box Great Neck, NY – Office – Fax