Sustainability in the Supply Chain

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Presentation transcript:

Sustainability in the Supply Chain 5 SUPPLEMENT PowerPoint presentation to accompany Heizer and Render Operations Management, Eleventh Edition Principles of Operations Management, Ninth Edition PowerPoint slides by Jeff Heyl © 2014 Pearson Education, Inc.

Outline Corporate Social Responsibility Sustainability Design and Production for Sustainability Regulations and Industry Standards

Learning Objectives When you complete this chapter you should be able to : Describe corporate social responsibility Describe sustainability Explain the 3Rs for sustainability Calculate design for disassembly Explain the impact of sustainable regulations on operations

Corporate Social Responsibility How products and services affect people and the environment Stakeholders have strong opinions about environmental, social, and ethical issues Doing what’s right can be beneficial to all stakeholders Corporate social responsibility (CSR)

Sustainability Meeting the needs of the present without compromising the ability of future generations to meet their needs More than “going green” Includes employees, customers, community, and company reputation

Systems View Looking at a product’s life from design to disposal, including all the resources required The product or service itself is a small part of much larger social, economic, and environmental systems Understanding systems allows more informed judgments regarding sustainability

Commons Inputs to a production system held by the public Common resources often misallocated Possible solutions include Moving some of the common to private property Allocation of rights Regulation

Triple Bottom Line Consider the systems necessary to support the three Ps: people, planet, and profit Figure S5.1

Triple Bottom Line Decisions affect people Globalization and outsourcing complicate the task Supplier selection and performance criteria are important Materials must be safe and environmentally responsible

Walmart’s Objectives Improving livelihoods through the creation of productive, healthy, and safe workplaces Building strong communities through access to affordable, high-quality services Preventing exposure to substances that are considered harmful or toxic Promoting health and wellness

Triple Bottom Line The planet’s environment Look for ways to reduce the environmental impact of operations Overarching objective is to conserve scarce resources Carbon footprint and greenhouse gas emissions (GHG)

Carbon Footprint Figure S5.2 34.5-gram Bag of Frito-Lay Chips

Triple Bottom Line Social and environmental sustainability do not exist without economic sustainability Staying in business requires making a profit Alternate measures of success include risk profile, intellectual property, employee morale, and company valuation Social accounting

Design and Production for Sustainability Life cycle assessment valuates the environmental impact of a product, from raw material and energy inputs all the way to the disposal of the product at its end-of-life The goal is to make decisions that help reduce the environmental impact of a product throughout its entire life The 3Rs— reduce, reuse, and recycle

Product Design Design decisions affect materials, quality, cost, processes, related packaging and logistics, and how the product will be processed when discarded Incorporate systems view to lower environmental impact Alternative materials

Design for Disassembly Harmonizer PART RESALE REVENUE PER UNIT RECYCLING REVENUE PROCESSING COST DISPOSAL COST Printed circuit board $5.93 $1.45 $3.46 $0.00 Laminate back 0.00 4.53 1.74 Coil 8.56 5.65 6.22 Processor 9.17 2.65 3.12 Frame 2.02 1.23 Aluminum case 11.83 2.10 2.98 Total $35.49 $11.94 $22.33 $2.97

Design for Disassembly Rocker PART RESALE REVENUE PER UNIT RECYCLING REVENUE PROCESSING COST DISPOSAL COST Printed circuit board $7.88 $3.54 $2.12 $0.00 Coil 6.67 4.56 3.32 0.00 Frame 4.87 1.97 Processor 8.45 4.65 3.43 Plastic case 3.98 Total $23.00 $12.75 $18.39 $5.95

Design for Disassembly Revenue retrieval Total resale revenue – Total processing cost Total recycling revenue Total disposal cost + = Revenue retrieval for Harmonizer = $35.49 + $11.94 – $22.33 – $2.97 = $22.13 Revenue retrieval for Rocker = $23.00 + $12.75 – $18.39 – $5.95 = $11.41

Production Process Reduce the amount of resources in the production process Energy Water Environmental contamination Reduce cost and environmental concerns

Logistics Reduce costs by achieving efficient route and delivery networks Getting shipments to customers promptly Keeping trucks busy Buying inexpensive fuel

Logistics Management analytics can help Evaluate equipment alternatives Life cycle ownership costs

Life Cycle Ownership Costs VEHICLE COST TO BUY FUEL EFFICIENCY OPERATING COSTS PER MILE Ford TriVan $28,000 Regular Unleaded 24 mpg $.20 Honda CityVan $32,000 Regular Unleaded/Battery 37 mpg $.22 Annual distance = 22,000 miles Life = 8 years Gas price = $4.25/gallon Total life cycle cost = Cost of vehicle + Life cycle cost of fuel Life cycle operating cost

Life Cycle Ownership Costs a) Ford TriVan Total life-cycle cost

Life Cycle Ownership Costs a) Honda CityVan Total life-cycle cost

Life Cycle Ownership Costs b) Break-even analysis Total cost for Ford TriVan = Total cost for Honda CityVan

Life Cycle Ownership Costs c) Payback period

End-of-Life Phase What happens at the end-of-life stage? Closed-loop supply chains or reverse logistics Automakers design incorporates disassembly, recycling, and reuse

Regulations and Industry Standards Product design Food and Drug Administration Consumer Products Safety Commission National Highway Safety Administration

Regulations and Industry Standards Manufacturing and assembly activities Occupational Safety and Health Administration (OSHA) Environmental Protection Agency (EPA) State and local agencies

Regulations and Industry Standards Disassembly and disposal of hazardous products EPA Department of Transportation Design for disassembly

Regulations and Industry Standards Nearly all industries have regulations Commercial builders Federal Safe Drinking Water Act Resource Conservation and Recovery Act

International Environmental Policies and Standards Organizations and governments guiding businesses U.N. Framework Convention on Climate Change (UNFCCC) International Organization for Standardization (ISO) Elimination of greenhouse gas (GHG)

European Union Emissions Trading System To combat climate change Reduce industrial GHG emissions “Cap-and-trade” principle

ISO 14000 Environmental management standards Environmental management Auditing Performance evaluation Labeling Life cycle assessment

ISO 14000 Advantages Positive public image, reduced liability Good systematic approach to pollution prevention Compliance with regulatory requirements, opportunities for competitive advantage Reduction in the need for multiple audits

ISO 14000 Implemented by more than 200,000 organizations in 155 countries Environmental and economic benefits Reduced materials/resource usage Reduced energy consumption Lower distribution costs Improved image Improved process efficiency Reduced waste and disposal costs

ISO 14000 ISO 14001 addresses environmental management systems Guidance to minimize harmful effects on the environment

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