Approach of a UK auditor Paul Mudway Mudway Health, Safety & Environment.

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Presentation transcript:

Approach of a UK auditor Paul Mudway Mudway Health, Safety & Environment

Auditing the stack monitoring team – key points Manual methods Instrumental methods Proficiency testing schemes Approach of a UK auditor

Auditing the stack monitoring team – key points In the UK a typical UKAS audit is 2 days: 1 day site witness, 1 day laboratory Purpose of the audit is to assess conformity with standards, documented procedures and guidance notes In Ireland, relevant documents are ISO/IEC 17025, TS 15675, EN 15259, AG1 and AG2

Auditing the stack monitoring team – key points (cont.) Site-specific safety induction Review risk assessment first (section 6 of AG1) Permanent/temporary platform inspection certificate (HSA GA3) Correct PPE being worn? Site review (Appendix 4 of AG2 and EN 15259) Work file (Appendix 6 of AG2)

Auditing the stack monitoring team – key points (cont.)

Site-specific protocol (Appendix 5 of AG2 and EN 15259) Documented procedures available? Order of hierarchy? (CEN – ISO – National) Copies of relevant sampling standards available (e.g. IE EN )?

Manual methods

Manual methods (cont.) Are inclined gauges zeroed and level?

Manual methods (cont.) Nozzle condition and size (≥ 6mm diameter for IE EN tests

Manual methods (cont.) Calibration status of all sampling train components Pitot tube leak check (AG2 section 5.9) Gas velocity traverse and swirl check? Balance checked before weighing impingers?

Manual methods (cont.)

Sampling train leak check: ≤ 2% of normal sampling flow rate (typically 2% of 1m 3.h -1 = 0.33l.m -1 at vacuum (-10 to -15”Hg) 5% for PCDD/PCDF and PAH Before and after test, if components are changed during test and when changing sampling lines for PCDD/PCDF tests Leak checks also required for field blanks

Manual methods (cont.)

Impinger/resin trap/sorbent tube inlet temperatures (refer to log sheets) ≤20°C for PCDD/PCDF ≤30°C for metals (can be useful!) ≤40°C for VOC sorbent tubes

Manual methods (cont.)

Data verification

Where: constant =8.038 x C p =Pitot tube coefficient D n =nozzle diameter M =molecular weight B w =moisture fraction (0 – 1.0 volume basis) T =absolute temperature, K P =absolute pressure (mmHg) s =stack m =meter Data verification (cont.)

Mean isokinetic flow rate during test: -5% to +15% of ideal for EN ±10% of ideal for ISO 9096

Instrumental methods

Instrumental methods (cont.) Calibration status of analysers Ambient temperature (e.g. 5°C to 40°C for Horiba PG-250) Heated line temperature (160°C - 180°C) Use of chiller dryer for NO x measurements using SRM (10% NO 2 ) NO x converter efficiency (alphanumeric PG- 250)

Instrumental methods (cont.) Gas conditioner temperature (≤4°C) ELV multiplier rule (1.5 x for WID, 2.5 x for LCPD) certified to EN Calibration sequence, before test zero – span – zero - sampling system verification (within 2% of span for CO, NO x, O 2, 5% of span for SO 2 ) After test, sampling system verification only

Instrumental methods (cont.) Traceability of calibration gases Check expiry dates

Instrumental methods (cont.)

However, it is not necessary to use certified gases on site, provided that standards are traceable to the SI by means of an unbroken chain of calibrations or comparisons linking them to relevant primary standards of the SI units of measurement Span gas concentrations should be approximately the half-hourly ELV or 50% to 90% of the analyser range EN specifies 16 mg.m -3 propane span gas

Instrumental methods (cont.) Uncertainty quoted on certificate of analysis should be ≤±2% Analyser drift over measuring period. ≤2% of span value is acceptable, 2% - 5% apply drift correction >5% reject results

Data verification tis the Celsius temperature; pis the difference between the static pressure of the sample gas and the standard pressure; his the absolute water vapour content (by volume); ois the oxygen content in dry gas (by volume); o s is the oxygen standard condition.

Proficiency testing (PT) schemes Participation is requirement of ISO/IEC accreditation NPL particulate stack emissions NPL calibration gas (cylinders) NPL gas measurement (stack simulator)

Proficiency testing (PT) schemes (cont.) VSL Delft, Netherlands calibration gas (cylinders) All schemes are run twice per year