New Technologies in Wastewater Treatment The Impact to O&M Staff “New Directions in Wastewater Treatment” October 21 st, 2014 Art Nunez Water Reclamation Director
Presentation Overview Scottsdale Wastewater Treatment History & Background Advanced Technologies Implemented Development and Implementation Challenges O&M of Advanced Technologies Lessons Learned
City of Scottsdale History Prior to October Small WWTP’s –Gainey Ranch WRP 1.7 mgd –Troon Village WRP 0.4 mgd SROG Reliance –Majority to Phoenix
City of Scottsdale Background Planning & Opportunity –1990’s Experienced Tremendous Growth –Integrated Water and Wastewater Master Planning –Complicated Challenges –Innovated Concepts –Advanced Technologies
Integrated Water Resources Planning Water Campus Demand and Supply WaterWastewater Water Quality
Scottsdale Water Campus 145 Acre Site 70 mgd Surface WTP 23.6 mgd WRP 20 mgd AWT Indirect Potable Reuse 6
Wastewater Treatment Components Reuse –Conventional NDeN –Tertiary Treatment Recharge –Vadose Zone Recharge –Additional AWT
WRP / AWT Facilities Phase I - October of 1998 –5 Expansions –Capacity & Technologies Advancing Technologies Regulatory Driven
Advanced Water Treatment Components Ultrafiltration Reverse Osmosis Ultraviolet Photolysis pH Stabilization Vadose Zone Recharge Wells Disinfection Process –Step Chloramination sodium hypochlorite generation / ammonia –Ozonation
Microfiltration System Membrane Technology Implementation Cutting Edge Pretreatment to RO Original Memcor 90M10C System
Current Ultrafiltration System Expansion & Upgrade 2012 Same Foot Print Memcor CP Low Pressure Membrane Filtration System –New Module Composition –New Backwash Process –New CIP Process
Ultrafiltration O&M Impact Research & Testing –Pilot to Implementation Training –Acceptance Testing –Performance Testing –Contractor Training Staffing & Recruitment –MIT, AHT, MW, TMP –Array, Sonic Test, Permeability, Lumen –Modes of Operation Maintenance –I&C –Mechanical –Electrical –Pneumatic Valves Data Collection –Warranty Impacts
Reverse Osmosis System Original RO –Transfer Pump Station –Chemical Feed Acid & TI –3 Cartridge Filters –6 Individual Trains 85% –Flushing & CIP –Post Stabilization Three Expansions Later – 2012 –20 mgd Capacity –Expanded Chemical Feed –8 Cartridge Filters –17 Trains –14 - 8” / ” –3 Different Membrane Manufacturers –Expanded Flushing, CIP and Post Stabilization
Reverse Osmosis O&M Impact Research & Testing –Pilot to Implementation Training –Acceptance Testing –Performance Testing –Contractor Training Staffing & Recruitment –Existing VS New –8” VS 16” Diameter –Terminology Maintenance –I&C –Mechanical –Electrical Data Collection –Warranty Impacts
Ultraviolet Photolysis UV Experience –Disinfection –Channel System New Application –Medium Pressure –Inline System –Compliance Driven –1-Log Removal of NDMA N-nitrosodimethylamine
UV O&M Impact Straight Forward –Previous Experience Training –Acceptance Testing –Performance Testing –Contractor Training Staffing & Recruitment –Less of an Impact Safety Discussion Maintenance –I&C –Electrical Data Collection –Warranty Impacts
Disinfection Modifications Step Chloramination –Reduce Formation of NDMA New Application Points Gas cl2 Conversion Sodium Hypochlorite Generation –4 X 1500 ppd
Disinfection O&M Impact MOPO –18 month impact Temporary System Small Foot Print Compliance Challenges Consistent Cleaning & Maintenance Pressurized Loop Control
Ozone Generation Purpose of Ozone –Oxidation of NDMA precursors –Compounds of Potential Concern (CPCs) through advanced oxidation. Primary Components –LOX Tank –Vaporizer –Ozone Generators –Cooling Water –Side Stream Injection –Ozone Destruct
Ozone O&M Impact - MOPO Major Plant Modifications Major Components O/S for 6 Months Compliance Challenges
Ozone O&M Impact Challenges Maintaining Operations Control Logic Application Point VS Chloramination Application Point
Ozone O&M Impact – I & C Low Level Ambient Ozone Analyzers Monitoring Destruct Discharge Auto Shutdown
Ozone O&M Impact – Safety Ozone Odors OSHA Guidelines LOX Destruct Media
Additional Technologies Vadose Zone Recharge –63 wells 2 designs pH Stabilization –Lime addition –Decarb Towers Turbo Blowers –Process Air Oxygen Injection –Odor Control Disk Filters –Tertiary Treatment
Impacts to O & M – After the Fact Focus on Benefits of New Technology Difficult to Identify O & M Impacts Or They’re Often Overlooked Proprietary Equipment Limited Applications Lack of Experienced Staff Lack of History
Lessons Learned Include O & M Staff –Concept –Pilot –Design –Construction MOPO Development –During Design Delivery Mechanism –CMAR Consideration Training –Timing / Follow Up –Technical Expert VS Trainer –Designer Involvement Manufacturer Selection –Include Intangibles –Not Just Cost –Local Representation –Installation History Procurement Departments Warranty Development –Full Understanding Establish Relationships –Designers –Contractors –Manufacturers
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