Solutions with Wonderware Historian and Active Factory Client Richard Anderson Regional Sales Manager

Efficient Data Storage & Compression Wonderware Historian is … Enhanced for the Plant Floor Plant Floor PLC / DCS And HMI Fully Configured Microsoft SQL Server Database High Speed Data Acquisition Quick Configuration & Setup Reporting - Clients Tools – Based on Microsoft Technology Web portal – Information server Offers High Data Availability Analysis & Reporting

High Speed Data Acquisition & Storage System Stratus ftServer 4400 Hardware Configuration Dual Channel Dual Core Processor 2Ghz 8 GB Ram Software Configuration Windows 2003 Server SP2 MSSQL 2005 SP2 Historian 9.0 Patch 1 Active Factory 9.2 Information Server Discrete Tags Analog Tags tags – every 1s tags – every 3s tags – every 5s 5 Clients - continuously connected Trending ( 100 Tags ) Published Excel reports every Hour & 15 Min – ( Tags ) Gary Lowenstein Tech Support Manager

High Speed Data Acquisition & Storage System Average SysPerfCPUTotal ONLY 9%

DATA Compression 5,000 tags x 720 values per hour x 24 hours per day x 365 days per year 30,153,600,000 values Multiply – more tags, higher rates, longer term 200 GB vs. 11 TB x 5 years 150+ billion 1 TB vs. 55 TB Typical Historian 5-second updates < 2% of Standard SQL Compression 98% Storage savings is significant

Standard Historian functionality Wonderware Historian X I/0 Failover Remote IDAS Store & Forward Standard Functionality Master I/O Sever Slave I/O Sever Store Forward Primary Secondary X Remote IDAS

Easy to Configure Historian ► Configure Easily by Importing Tags or.CSV file ► Provides a tool for importing tag lists ► Can make use of OPC as a data source ▪ Siemens, Rockwell, Schneider & Others

Historian (InSQL) S/W Applications 3 rd Party Data Sources 3 rd Party Controllers Wonderware System Platform Clients Historian

Arhcestra and the Historian Wonderware Historian 1. Built in Failover 2. Built in Store & Forward Arhcestra adds Value to the Historian Master I/O Sever Slave I/O Sever 3. Easy to configure 4. Concept of Standards and Inheritance

Inheritance $Control Module $Valve-2Way $Valve-3Way XV101 XV102 XV103 XV104 TEMPLATES (CLASSES, PARENTS) INSTANCES (OBJECTS) DEVELOPMENT Application Standards Application Model Flow

Model View Deploy Common Namespace Automatically Created

Arhcestra and the Historian Wonderware Historian 1. Built in Failover 2. Built in Store & Forward Arhcestra adds Value to the Historian Master I/O Sever Slave I/O Sever 3. Easy to configure 5. Do not have to perform Tag imports when changes are made. 4. Concept of Standards and Inheritance 6. Monitor System performance

Diagnostics With Trend

Microsoft Technology & Industry Standards Use the Historian and Active Factory tools to contribute to Plant Analysis & Reporting Plant Analysis & Reporting Compare Batches

Batch Trend With Target Region Overlay process and Compare Batches

“Golden Batch” - Compare Highlight when process is out of Limits

“Live” & Historical Playback Mode Use “real” data to simulate operations Great training tool for operators

Microsoft Technology & Industry Standards Use the Historian and Active Factory tools to contribute to Plant Analysis & Reporting Plant Analysis & Reporting Compare Batches Production reports

* Import Tags into Excel Use Excel to customise look and feel Display Target vs Actual Produced

View Report via Web Information Server Generate Report with Selected time Period

Scheduled Web reports * Scheduled Report can run every Hour / day / shift …..etc etc

Microsoft Technology & Industry Standards Use the Historian and Active Factory tools to contribute to Plant Analysis & Reporting Plant Analysis & Reporting Compare Batches Daily Production Schedule Ad Hoc Analysis

Answer Questions …. Troubleshooting – When did the motor Trip How was production influenced at that time?

Microsoft Technology & Industry Standards Use the Historian and Active Factory tools to contribute to Plant Analysis & Reporting Plant Analysis & Reporting Compare Batches Daily Production Schedule Ad Hoc Analysis Production Throughput

Integral Retrieval Mode Liters / Minute Liters (linear) Over a shift Over a Day

Counter Retrieval Rollover Point Counter Retrieval (units per period) Infer these points

Microsoft Technology & Industry Standards Use the Historian and Active Factory tools to contribute to Plant Analysis & Reporting Plant Analysis & Reporting Compare Batches Daily Production Schedule Ad Hoc Analysis Production Throughput Time weighted Average

Averages SecondsValue(Tons) 2 s50.0 T 51 s25.0 T 4 s50.0 T 3 s75.0 T 50.0Average:30.0 Time Weighted Average

Microsoft Technology & Industry Standards Use the Historian and Active Factory tools to contribute to Plant Analysis & Reporting Plant Analysis & Reporting Compare Batches Daily Production Schedule Ad Hoc Analysis Production Throughput Time Weghting Maintenance & Equipment Monitoring Maintenance & Equipment Monitoring Duration Analysis

Determine Processing Time - How Long In Each Phase Idle Time - If you aren’t processing, you aren’t Making Money Duration Analysis is Key to improving (Reducing) Cycle Times Use Active Factory Trend to….

Microsoft Technology & Industry Standards Use the Historian and Active Factory tools to contribute to Plant Analysis & Reporting Plant Analysis & Reporting Compare Batches Daily Production Schedule Ad Hoc Analysis Production Throughput Time weighted Average Maintenance & Equipment Monitoring Maintenance & Equipment Monitoring Duty Cycles Time in State

“ValueState” Retrieval tells us - How many hours has the motor run How much time in % has the motor been running How many Motor starts have there been Generate a report in Excel

Microsoft Technology & Industry Standards Use the Historian and Active Factory tools to contribute to Plant Analysis & Reporting Plant Analysis & Reporting Compare Batches Daily Production Schedule Ad Hoc Analysis Production Throughput Time weighted Average Maintenance & Equipment Monitoring Maintenance & Equipment Monitoring Duty Cycles Time in State Health Safety & Environment Analysis Health Safety & Environment Analysis Investigations Emissions Monitoring Energy Management

Microsoft Technology & Industry Standards Use the Historian and Active Factory tools to contribute to Plant Analysis & Reporting Plant Analysis & Reporting Compare Batches Daily Production Schedule Ad Hoc Analysis Production Throughput Time weighted Average Maintenance & Equipment Monitoring Maintenance & Equipment Monitoring Duty Cycles Time in State Health Safety and Environment Health Safety and Environment Investigations Monitoring Emissions Energy Management Select XY Scatter Chart Function Select Tags to compare Example Load PV Power PV

X/Y Scatter Plot – Power vs Load Power Change Load to optomise power consumption Load

Expected in 2009…

“Tiered Historians” Tier-1 Local troubleshooting & buffering Tier-2 Centralized reporting & system of record

Tiered Historians. Replicated Data Replicate all data or selected tags

Tiered Historians: Summary Data Tier-1 Local troubleshooting & buffering Send only periodic aggregates Summary” Tag

Dual Tier-2 Historians Tier-2 Centralized reporting & system of record Tier-1 Local troubleshooting & buffering

Reporting Support: Industrial Data Cleansing Single-point spikes “Gaps” or “bad” data quality

SUMMARY

Historian Helps you to take better, proactive decisions …. Information - VISUALIZATION MAINTENANCE & OPERATIONS ENGINEERS & ANALYSTS MANAGEMENT Running Hours Event Sequences Equipment Efficiencies Equipment Monitoring Post event Analysis Performance Analysis Process Optimisation KPI - Dashboards Production Summaries Energy Usage

Software Solutions for Real Time Success SM

Access to data limited.. Analysts, Metallurgists, Chemists, Process Engineers Process Optimisation Performance Monitoring Post event analysis Expert Systems Raw Materials etc. Final Product Plant I/O PlantData Management Energy Usage Environmental Cycle times Production Totals Maintenance Running Hours Efficiencies Event Sequences Equipment Monitoring

Web - Information Server Wonderware Historian LIMS or other open plant databases Wonderware Production Performance Modules Process Graphics & Trending Content Sources Information Server v3.0 Web Content Mgr Web Clients Web Client Types Microsoft SharePoint SAP

Web - Information Server ► Gathers meaningful information from multiple systems. ► Make the right data accessible for users ▪ Operations Staff ▪ Management ► Data must be actionable (drilldown) ► Highly Configurable-solution, Out of the box features

Wonderware Historian is... ► Fully Configured Microsoft SQL Server Database Enhanced for the Plant Floor ▪ High Speed Data Acquisition & Storage System ▪ Easy configuration ▪ Tools – Based on Microsoft Technology ▪ Web portal – Information server ▪ Offers High Data Availability ▪ Analysis & Reporting Reporting - Clients PLC’s, DCS’s Plant HMI Historian

Arhcestra and the Historian Wonderware Historian 1. Built in Failover 2. Built in Store & Forward Arhcestra adds Value to the Historian Master I/O Sever Slave I/O Sever 3. Easy to configure 5. Do not have to perform Tag imports when changes are made. 4. Concept of Standards and Inheritance 6. Monitor System performance

► Wonderware Information Server (WIS) Clients Multi Views Control Room Real-time Graphics InTouch KPI’s Downtime Status Alarm Conditions Trends and Charts Historian Average rates of the coating. Drill-down Reports Table Weaver Collaborating Data from different sources