 www.ProWorksInfo.com.     InteractiveProcessControl Interactive.

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Presentation transcript:



    InteractiveProcessControl Interactive

   Everett Charles Technologies is the leader in the development of advanced technology circuit board and semiconductor test products. What we produce.

   Rushing to meeting demand. Scotty, we need more POWER!!  New employees hired to “ramp-up” production  Production teams created by pairing Experts with new employees for training purposes.

   Results of ramp-up.  Productivity reduced  Quality of products were diluted  Breakdown of communication between Engineering and Production  Defects in production were difficult to track without “evidential matter”, signed checklists were insufficient  Product only as good as the person or team who built it - “People dependent processes” Team A Team B Team A Team B

   There must be a better way …

   We need a system …  Central repository for all process related information  Productivity measurement  Closed-loop process control  Historical knowledge database  Must be Paperless

   We need a system …  Train new hires and temps faster, the “right” way, without tying up the experts  Communication tool for manufacturing floor  Automate redundant or time consuming processes  Better reaction to business cycles – “ramp”ability and “elastic capacity”

   ProWorks is born.

   ProWorks is a Client/Server Application. SQL Server Database (backend) (Multiple Users).NET Client Application

   Feature Summary I. Document the Process II. Deploy the Process III. Execute the Process IV. Analyze the Process ProWorks Core Components:

   Document the Process – splash I. Document the Process II. Deploy the Process III. Execute the Process IV. Analyze the Process

   Document the Process – say what you do  Allow content to be created and maintained by Process Experts, not IT or Engineering  Use pictures, video, etc. to describe the Process  Link to existing Process documentation and databases Support Files Process Tree Instruction Text

   Document the Process – say what you do  Built-in Process revision control  Multiple language support  Security – watermarking and encryption

   Deploy the Process – splash I. Document the Process II. Deploy the Process III. Execute the Process IV. Analyze the Process

   Deploy the Process – share what you say  Push-button rollout of Process  Standardized training tool for new hires, temps, and cross-training of “best practices” ProWorks Database (Best Practices)

   Deploy the Process – share what you say  Replicate processes across different regions  Import/Export for process portability for standalone use or to send process to other facilities Let’s try this in China. Yeah, I see what you see!!! Hey, can you see my changes??? CaliforniaNew York

   Execute the Process – splash I. Document the Process II. Deploy the Process III. Execute the Process IV. Analyze the Process

   Execute the Process – do what you say  “Pass/Fail” status on each step  Elapsed time recorded to identify bottlenecks

   Execute the Process – do what you say  notification on critical events within the Process  Troubleshooting database to provide “step-specific” problem solving tips based on previous failures Symptoms Corrective Actions

   Execute the Process – do what you say  AutoCommands to enable ProWorks to interact with external applications  Share data with other ODBC compliant databases ProWorks Database ERP CRM

   Execute the Process – do what you say  “View Summary” graphically displays the current status of each Process as it’s executed

   Analyze the Process – splash I. Document the Process II. Deploy the Process III. Execute the Process IV. Analyze the Process

   Analyze the Process – improve what you do.  Punchlist provides a snapshot of process variables and events

   Analyze the Process – improve what you do.  Crystal Report Wizard for quick and easy report generation

   Analyze the Process – improve what you do.  SQL Server backend allows easy access to data for mining and 3 rd party reporting tools  CAR/PAR support for ISO compliance

   Current Applications.  Product assembly, bring-up, and buy-off  Product installation, maintenance, and calibration  Online Help with integrated machine control  Accounting conformance and Sarbox audit  Design engineering  Any repetitive business processes – Hiring, Month-end close, Quote generation…

   Case Study - Multitest  In 2006, Multitest was able to ramp production of their “MT 9928 Gravity Handler” from 2 machines/week to 8 machines/week with the aid of ProWorks  Multitest was able to do so adding 7 full time staff  Multitest has reached Level 3 integration of ProWorks  Multitest subcontractors also use ProWorks

Current Installations:

Products Manufactured With ProWorks

 Thank you 