Sony Machine Vision Line Up 2014

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Presentation transcript:

Sony Machine Vision Line Up 2014 XCL Line Up

Product Concept Build and expand over the market-leading Sony XC-HR cubic size analogue camera series, to offer advanced new features and image sensors in digital interface while retaining the HR series DNA and strong mechanical design to deliver unrivalled image quality in a small size, low power consumption camera series that suit all modern Machine Vision applications.

Sony Analogue Cameras Legacy Resolution Technology VGA SVGA XGA SXGA Interline Transfer Progressive Scan 1/3 PS CCD Mono XC-56 Up to 30 fps ½ PS CCD Mono XC-HR58 Up to 50 fps XC-HR70 XC-HR50 Up to 60 fps ½ IT CCD Mono XC-ES50 1/3 IT CCD Mono XC-ES30 XC-ES51 XC-EI50 XC-EU50 XC-HR57 XC-ES50LCE XC-ES51CE XC-ES50CE XC-ES30CE XC-EI50CE XC-EI30CE XC-EU50CE XC-ST30 XC-ST50 XC-ST51 2/3 IT CCD Mono XC-ST70 XC-ST50CE XC-ST51CE XC-ST30CE XC-ST70CE ½ IT CCD Color DXC-990 DXC-990P DXC-390P DXC-390 XC-ES50L XC-EI30 XC-HR90 XC-56BB

C Series S Series New Series Summary Compact Cubic size 29mm Cubic VGA~5M Standard size 50x50x57.5mm High resolution

Resolutions & Frame Rates Cubic Frame rate Standard XCL-C30/C 131 fps EXview HAD II XCL-C32/C 104 fps XCL-C130/C 31 fps XCL-C280/C XCL-S600/C 27 fps XCL-S900/C 18 fps XCL-C500/C 15 fps Resolution VGA SXGA Full HD 5 MP 6 MP 9 MP

XCL-C Series Overview Profile Design Main features VGA to 5 MP Compact cubic design CameraLink PoCL B&W and Color Main features 5 image sensors 1/3” VGA (131fps), 1/2" VGA (104fps) 1/3” SXGA (31fps), 1/1.8” 2.8M (26fps), 2/3” 5M (15fps) 8, 10, 12 bit & RGB digital output Normal, Binning, Partial scan read out Several trigger modes Edge detection, pulse width detection, sequential, bulk Design Picture enhancement functions Shading & Defect pixel correction Full auto-Exposure Gain & Shutter adjustment Flexible I/O management Multiple triggers/strobes, PWM Compact size 29(W) x 29(H) x 30(D) mm 3 years warranty

XCL-S Series Overview Profile Design Main features 6 & 9 MP Standard size CameraLink Base B&W and Color Main features Exview HAD II CCD 1” 6 MP (27 fps) 1” 9 MP (18 fps) 8, 10, 12 bit & RGB digital output Normal, Binning, Partial scan read out Several trigger modes Edge detection, pulse width detection, sequential, bulk Design Picture enhancement functions Shading & Defect pixel correction Full auto-Exposure Gain & Shutter adjustment Flexible I/O management Multiple triggers/strobes, PWM Standard size 50(W) x 50(H) x 57.5(D) mm 3 years warranty

Image Sensors Overview Sony ICX-424 1/3" VGA (640 x 480) HAD CCD @ 130fps Pixel size: 7.4 x 7.4µm Sony ICX-414 1/2" VGA (640 x 480) HAD CCD @ 104fps Pixel size: 9.9 x 9.9µm Sony ICX-447 1/3” SXGA (1280 x 960) EXview HAD CCD @ 31fps Pixel size: 3.75 x 3.75µm Sony ICX-687 1/1.8” 2.8Mp (1920 x 1440) EXview II HAD CCD, 2 ch. @ 26 fps Pixel size: 3.69 x 3.69µm Sony ICX-625 2/3” 5Mp (2448 x 2048) Super HAD CCD, 2 ch. @ 15 fps Pixel size: 3.45 x 3.45µm Sony ICX-694 1/1’’ -6MP (2758x2208) EXview II HAD CCD, 4 ch. @ 27 fps Pixel size: 4,54 x 4,54µm Sony ICX-814 1/1’’ -9 MP (3388x2712) EXview II HAD CCD, 4 ch. @ 18 fps

Features Highlight Defect pixel correction Shading correction New Image Sensors Defect pixel correction Shading correction Temperature readout Special trigger modes Sensitivity Control

New Image Sensors C series S series 1/1.8 type 2.8M 1/1 type 6M “EXview HAD CCDⅡ” is a trademark of Sony Corporation. The “EXview HAD CCD Ⅱ” is a CCD image sensor that realizes sensitivity (typical) of 1000 mV or more per 1 μ㎡ (Color : F5.6/ BW: F8 in 1 s accumulation equivalent) and improves light efficiency by including near infrared light region as a basic structure of Sony’s “EXview HAD CCD”. C series 1/1.8 type 2.8M S series 1/1 type 6M 1/1 type 9M

EXview HAD CCD II Application Aperture expansion Increased sensitivity and resolution with same optical format

Defect Pixel Correction Correct the defect pixel of the sensor White defect and black defect ・ ・ Correction ON

Shading correction Off Correct the shading of the image by the light conditions and the lens Save the 3 setting values Both B&W and color Shading correction Off Shading correction ON

Shading Correction Demo Camera + Lens Demo Slanting light Camera + Lens + LED light

Shading Correction Demo

Temperature Readout Temperature sensor installed on front panel PCB Monitor CCD temperature

Temperature Readout →②45 ℃ ←①What temperature? ←③ GPIO-OUT: Hi CL cable GPIO-OUT DC-700 ③ Hi FAN ③:FAN ON SW BOX ② ←Judge temperature 45 degC 44

Temperature Readout Demo

Standard Trigger Modes Edge detection Pulse width Configurable trigger delay Configurable trigger delay

Special Trigger Modes Sequential Trigger Bulk Trigger Sequential Trigger mode Ch 3 Ch 2 1    2   3 Ch 1 Exposure image 1    2    3 Standard triggering Ch 1 Bulk Trigger mode Ch 3 Ch 2 1 Ch 1

Sensitivity Control ⇒ Surface check ⇒ Internal check Wavelength : Wavelength :~380nm UV: Ultra Violet ⇒ Surface check Wavelength : 380nm~760nm “Visible area” Wavelength :760nm~ IR:Infrared ⇒ Internal check

Sensitivity Control CCD substrate bias voltage adjustment By adjusting the substrate bias, the saturation signal charge can be increased or decreased Increasing the saturation signal charge improves the sensitivity Decreasing the saturation signal charge reduced the smearing Dynamic control by software command Sensitivity improvement Smear reduction Smear

Other Feature Pixel binning Auto Exposure Lookup Table Memory channel Partial scanning Pixel binning Auto Exposure Lookup Table Memory channel Flexible GPIO

Partial Scanning High speed acquisition (Partial Scan) Four parameters By reducing the size of the acquisition region (ROI) the amount of data can be reduced and the acquisition speed increased Can be used in combination with H/V binning function Vertical: 2[pix] step / Horizontal: 2[pix] step Four parameters Parameter: “Width” “Height” “Offset X” “Offset Y”

Pixel Binning Combines 2 pixels together with the following benefits Sensitivity increase Readout noise reduction Data reduction with same field of view Frame rate increase with vertical binning Available for B&W models only Example: XCL-C280 2.8MP @ 26 fps (max) Full HD Vertical binning Off On Horizontal binning 1,920 x 1,080 32 [fps] 1,920 x 540 64 [fps] 960 x 1,080 960 x 540 2.8Mp Vertical binning Off On Horizontal binning 1,920 x 1,440 26 [fps] 1,920 x 770 52 [fps] 960 x 1,440 960 x 770

Illustration of response speed adjustment Auto Exposure Combines Auto Gain and Auto Shutter control Auto Gain only / Auto Shutter only / Auto Exposure (Gain + Shutter) Operations Dark: increase shutter time until Max Shutter then increase Gain Bright: decrease Gain until Min Gain then decrease shutter time Parameters Same target luminance value (14bit) Same detection area Max / Min Gain adjustable Max / Min Shutter speed adjustable Adjustable response speed Illustration of response speed adjustment

LUT:Transform the input data into more desirable output format Lookup Table (LUT) LUT:Transform the input data into more desirable output format  Input signal (luminance signal) Output signal (Digital data) Look Up Table 4 presets setting    ★Mode ⑤ User setting (IN:12bit、Out:12bit) ① Linear (default) ② Negative ③ Binarization ④ Linear interpolation

Binarization Demo

Memory Channels Save the camera setting *Gain, Shutter, White Balance, etc. *1( default setting) +16 settings (CameraLink, GigE Vision) μC ADC IO FPGA 0 :Default setting(default at exfactory) 1 :Gain:0,Shutter:1/100s,・・ 2 :Gain:9, Shutter :1/30s,・・ 3 :Gain:0, Shutter:1/10000,・ 4 : 5 : ・ 15:

User Settings Memory Channels User Memory (tentative name) 16 Memory Channels are provided for storing user’s camera settings All camera parameters saved (incl. interface settings) Boot-strap register define which channel is loaded on startup Non-volatile memory User Memory (tentative name) Arbitrary user data can be stored Calibration settings & Camera ID Licensing information 32 kbytes + 64 bytes x 16ch Lockable memory area Password protected

GPIO Overview Input Pins Features Trigger IN / Trigger counter / Counter reset / GPO Output Pins Features Strobe OUT / Pulse Width Modulation (PWM) / GPI Serial Interface UART over GPIO Flexible GPIO management All pins can be used in one of the above modes independently Polarity change support

XCL-C Series GPIO Pin # GPIO 1 GND 2 VCC (10.5 to 15v) 3 4 GPIO OUT0 (Expo) 5 6 GPIO OUT1 7 GPIO IN2 8 9 GPIO OUT2 10 GPIO IN1 11 GPIO IN0 (Trigger) 12

XCL-S Series GPIO Pin # GPIO 1 GND 2 VCC (9 to 15v) 3 ISO (earth) 4 GPIO IN1 / OUT1 / EXPO 5 GPIO OUT2 (ISO -) 6 GPIO OUT2 (ISO +) 7 GPIO IN3 /OUT3 8 GPIO IN4 (ISO -) 9 GPIO OUT4 (ISO) 10 GPIO IN4 (ISO +) 11 GPIO IN2 / TRIGGER 12

Strobe Outputs Management Multiple Strobe Outputs Three(3) configurable strobe outputs (pulse width and delay) Pulse Width Modulation (PWM) Analogue voltage control trough digital I/Os and LED lighting intensity control w/o additional external device Arbitrary control or latched to Exposure Output Control of complex lighting without additional external devices

Appendix Mechanical & environmental specifications Camera Link Interface XCL-C series specifications summary XCL-S series specifications summary

Mechanical Interface Backward Compatible with XC-HR and XC-E series (XCL-C) Same optical axis position Same or higher image sensor mounting accuracy Same mounting holes positions Bottom: 4 x M2, 3 x M3 / Top: 2 x M2 Screw Lock Connectors Standardized mini-PoCL screw lock connector (SDR-26)

XCL-C Series Mechanical & Environmental Specifications Shock Resistance 70G Vibration Resistance 10 G (20 to 200Hz) Operating Temperature -5 to +45°C External Power Supply PoCL: + 9V to 15 V Power consumption PoCL: 3.2 W (max) Mass 56 g (2.0 oz) Temperature Sensor Installed on front panel PCB

XCL-S Series Mechanical & Environmental Specifications Shock Resistance 70G Vibration Resistance 10 G (20 to 200Hz) Operating Temperature -5 to +45°C External Power Supply + 10.5V to 15 V Power consumption PoCL: 5.5 W (max) Mass 200 g (7.1 oz) Temperature Sensor Installed on front panel PCB

Camera Link Interface Camera Link Base Configuration Single PoCL connector Up to 1.923Gbps of bandwidth Multitap transfer Support single(1) tap and dual(2) tap transfer Reduced clock in dual tap mode allow longer cable length Real Time Signaling Frame Valid (FVAL), Line Valid (LVAL), Data Valid (DVAL) Allow full control over camera timings Ex. 2.8Mp @ 26fps: 1 tap (81MHz), 2 tap (40.5Mhz)

XCL-C Series Specifications (1) XCL-C30/C30C XCL-C32/C32C XCL-C130/C130C XCL-C280/C280C XCL-C500/C500C Image sensor 1/3 type CCD ICX424 1/2 type CCD ICX414 ICX447 1/1.8 type CCD ICX687 2/3 type CCD ICX625 Number of effective pixels (H x V) 659 x 494 1296 x 966 1940 x 1460 2456 x2058 Cell size 7.4 x 7.4 μm 9.9 x 9.9 μm 3.75 x 3.75 μm 3.69 x 3.69 μm 3.45 x 3.45 μm Std output pixels (H x V) 640 x 480 1280 x 960 1920 x 1440 2448 x 2048 Frame rate 130 fps 104 fps 31 fps 26 fps 15 fps Min. illumination 1.5 lx (F1.4, G 18dB) 15 lx (F1.4, G 18dB) 1.0 lx (F1.4, G 18dB) 12 lx (F1.4, G 18dB) 0.5 lx (F1.4, G 18dB) 10 lx (F1.4, G 18dB) 8 lx (F1.4, G 18dB) Sensitivity F5.6 (400 lx) F5.6 (2000 lx) F8 (400 lx) F8 (2000 lx) Lens mount C mount Gain Auto, Manual 0 dB ~ 18dB Shutter speed 2 ~1/100,000 s White balance One push , Manual (only color) Readout features BW : Normal, Binning, Partial scan  Color:Partial scan Trigger modes Edge detection, Pulse width detection, Bulk trigger, Sequential trigger Other functions Shading correction, Defect correction, Temperature readout

XCL-C Series Specifications (2) XCL-C30/C30C XCL-C32/C32C XCL-C130/C130C XCL-C280/C280C XCL-C500/C500C Memory channel (usersets) 16 channels User memory 32 kb + 64 bytes x 16ch Video data output BW : 8/10/12-bit ,digital Color : 8/10/12-bit Raw, RGB, digital Digital interface PoCL : LVDS Camera specifications CameraLink Ver 1.2 Output data clock 50MHz (1 tap) 25MHz (2 tap) 40MHz (1 tap) 20MHz (2 tap) 81MHz (1 tap) 40.5MHz (2 tap) 80MHz (1 tap) 40MHz (2 tap) Power requirements / DC +12V (DC +10.5~+15V) Power Consumptions 2.8 W 2.4W 3.0 W 3.2 W Dimensions (W x H x D) 29 x 29 x 30mm (excluding protrusions) Mass Approx. 56g

XCL-S Series Specifications (tentative) XCL-S600/S600C XCL-S900/S900C Image sensor 1/1 type CCD Number of effective pixels (H x V) 2758 x 2208 3388 x 2712 Cell size 4.54 x 4.54 μm 3.69 x 3.69 μm Std output pixels (H x V) 2750 x 2200 3380 x 2704 Frame rate 27fps (4ch), 13fps (2ch), 9fps (1ch) 18fps (4ch), 9fps (2ch), 5fps (1ch) Lens mount C mount Gain Auto, Manual 0 dB ~ 18dB Shutter speed 2 ~1/100,000 sec Dimensions (W x H x D) 50 x 50 x 57.5mm (excluding protrusions) Mass Approx. 200g Video data output BW : 8/10/12-bit ,digital Color : 8/10/12-bit Raw, RGB, digital Digital interface CameraLink x 1 : LVDS Camera specifications CameraLink Ver 1.2 Output data clock 4ch : ----  (1 tap), 84MHz (2 tap) 2ch : 84MHz (1 tap), 42MHz (2 tap) 1ch : 27 MHz (1 tap), 27MHz (2 tap) Readout features BW : Normal, Binning, Partial scan  Color:Partial scan Trigger modes Edge detection, Pulse width detection, Bulk trigger, Sequential trigger Other functions Shading correction, Defect pixel correction, Temperature readout Power requirements / Consumptions DC +10.5~15V / 5.5W (max)

Image Sensors Overview ICX424 ICX414 ICX447 ICX687 ICX625 ICX694 ICX814 Sensor Type HAD EXview EXview II Super HAD Sensor Size 1/3” 1/2" 1/1.8” 2/3” 1” 1’ Image Size 640 x 480 1280 x 960 1920 x 1940 2448 x 2048 2750 x 2200 3380 x 2704 Frame Rate 131 fps 104 fps 31 fps 26 fps 15 fps 27 fps 18 fps Pixel Size 7.4 µm 9.9 µm 3.75 µm 3.69 µm 3.45 µm 4.54 µm

thank you