Clean Coal Applications…NICE Perspectives Chang Wei National Institute of Clean-and-Low-Carbon Energy (NICE) Shenhua Group, China February 2, 2015 Page.

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Presentation transcript:

Clean Coal Applications…NICE Perspectives Chang Wei National Institute of Clean-and-Low-Carbon Energy (NICE) Shenhua Group, China February 2, 2015 Page 1

Shenhua Group Core Businesses The world largest coal supplier One of the largest power producers in China Expanding rapidly to other energy areas (shale gas, wind, solar) 2014 revenue ~ $50B with the net profit of $10B Ranked 165th among the Fortune Global 500 companies (2014) Coal Port Power Marine Railway Coal to chemicals 2 2

National Institute of Clean-and-Low-Carbon Energy (NICE) The Corporate Research Arm for Shenhua Group Clean Coal conversion & Utilization Coal Upgrading Coal Gasification Near Zero Emission Combustion Catalysis Coal to olefins Coal to liquids Coal to SNG Coal-based Performance Materials Functional Materials Waste-to-value Applications Specialty Materials Distributed Energy Thin Film Solar Energy Storage Advanced Systems Hydrogen & Applications H2 Production H2 Distribution System Design & Control Water Processes TTT Applications* Component Technologies Process Design *TTT: Tough-to-treat 3 3

World Energy Outlook Coal continues a key energy component China accounts for ~50% of the world’s coal consumption Source: BP Energy Outlook 2035 Global Consumption by fuel Coal Consumption by region 4 4

Coal in China Today In China Coal is a dominant energy source Coal demand in China by sector, 2000‐35 In China Coal is a dominant energy source Clean coal technologies critical 5 5

Clean Coal Technology Clean Coal Technology(CCT) Coal Processing Technologies Coal Conversion Technologies Combustion & Power Generation Emission Control & Waste Recycling 6

Coal Processing – Coal Upgrading Heat Generation Lignite 13% China reserve Moisture content: 25%+ Volatile content ~10% Power Generation Upgrading / Refining Sub-bituminous Coal 31% China reserve Volatile content: 30%+ Oil yield: >10% Chemical Production Improved pollution control –significant amount of mercury/sulfur removed Reduced FGD and SCR cost Reduced transportation cost 7

Shenhua Activities - Coal Upgrading 750 oC Drying and Pyrolysis for SUB-BIT COAL CoalRefTM (solid heating-carrier) Research Pilot Test Reactor Improvement Demo., Scale-up & Further Applications 500 oC Drying & Pyrolysis for LIGNITE CoalRefTM (gas heating-carrier) R&D 1MMTA PDP Dev. Applications, Improvements & Integration Study 200 oC Drying & Briquetting for LIGNITE HPUTM (Hot Press Upgrading) R&D 1MMTA Demo. Application of Integration with gasification 2006 2008 2010 2012 2014 2016 8

Combustion/Power Generation Current Emission Standard (Nature Gas) EP indicator Soot (mg/Nm3) SO2 NOx National Standard (Gas firing) ≤5 ≤35 ≤50 Shenhua…66GW Capacity of Coal–fired Power Plants Can coal-fired emission meet the nature gas standard?? 9 9

Shenhua Activities – Near Zero Emission EP indicator Soot (mg/Nm3) SO2 NOx National Standard (Natural Gas) ≤5 ≤35 ≤50 Shenhua demo plant 2.46 2.76 19.8 Near Zero Emissions DeNOx Burner SCR deNOx Electric precipitator (ESP) Flue Gas desulfurization (FGD) Wet Electric Precipitator (Wet ESP) Selective catalytic reduction Flue gas desulfuration 10

Coal Conversion CRITICAL TECHNOLOGIES Gasification Liquefaction Catalysts Process Technologies Reactor Development Page 11 11

Efficiency Environment Shenhua Activities - Gasification Commercial Activities Technology Development Deployment of dozens of state-of-art gasifiers in its plants Flat–flame gasification Feedstock flexibility Gasification for fuel cells Shenhua & GE Gasification JV Shenhua Ningmei & Siemens JV Cost Efficiency Environment 12

Shenhua Activities – Coal to “X” MTO Catalysts C2/C3 Olefins Polymers MeOH Syn. Catalysts FT Synthesis Catalysts Gasification Sour Syngas Syngas WGS Catalysts Liquid Fuels Coal Methanation Catalysts SNG WGS Catalysts Sour Methanation Catalysts Integrated Product Platform for Coal to Chemicals Page 13 13

Shenhua Activities – Coal to Chemicals Shenhua DCL Project (1.08 Mt/a) Shenhua CTL Demonstration Project (180 kt/a) Shenhua MTO Plant (600kt/a) 14

 CO2 Shenhua Activities – Hydrogen Applications Coal CO2 Capture/Storage Power Generation Coal Coal to Hydrogen Vehicle US$/kg H2 Hydrogen Production Hydrogen Infrastructure Cost Advantage 15

Waste Recycling Shenhua generates 60+MT fly ash each year 2+MM annual liquefaction residue expected for Shehua Plants C2C: ~10 Gallon water used for 1 Gallon of product Page 16 16

Shenhua Activities – Fly Ash Utilization Functional fillers market Coal Material and Process Technologies Value-added Product Portfolio White CB Polymer Fillers Industrial products market Fly ash Coal fired power plants Products and Markets Molecular Sieve Alumina Building materials market 60 million tons / year Shenhua Coal fired plants UC Glass Foam panels 17

Shenhua Activities – Wastewater Recycle Shenhua Solutions Applications Challenges High Salt Content High Organic Content Cost Process Development Component Technology Integrated Package Coal to Chemical Wastewater Power Generation Wastewater Cost effective Zero Liquid Discharge Page 18 18

Shenhua Activities – Direct Coal Liquefaction Residuals Utilization Large Volume Green Asphalt Liquid Fuels Formulation Blending Emulsion Hign Value Carbon Fiber Mesophase Pitch Pitch Articles Carbon Articles 0.7 MT in 2013 2t MT by 2019 19

SUMMARY Coal is a major energy source today Coal will continue to be an important energy component in the foreseeable future Coal applications need to be clean and can be clean Technology innovation will drive economics 20

Questions ? Thanks for your time, and any questions? Shenhua NICE, Future Science & Technology City, Changping District, Beijing, P. R. China, 102209 T: +86-10-57595508 F : +86-10-57339834