Speed and Precision for the Modern Technician

Slides:



Advertisements
Similar presentations
BLR’s Safety Training Presentations
Advertisements

Compressed Gases Slide Show Notes
Ag Metals I Using Gas Welding Equipment. Objectives Identify major part of oxyacteylene welding equipment Change oxygen and acetylene cylinders Turn on.
David Capal, CEM, CHFM, SASHE David Womack 1.5 Contact Hours /0.15 CEU AHA/ASHE.
CNG vs. Gasoline cheaper CNG is 40-50% cheaper than gasoline Gasoline: $3.50/gal or $0.92/L CNG: $1.80/gal.
ADX 150 – Engine Repair ADX 170 – Climate Controls
 Established in 1995  Located in Wilmington, NC with a 40,000 Sqft facility.  Specializes in the design and manufacturing of connection solutions. 
Truck Trailer Refrigeration Maintenance
Copyright  Progressive Business Publications Blue Ridge Safety Association Safety Presentations Compressed Gasses.
1 HVACR316 – Piping Torches, Tanks, and Tips. 2 Soldering Basics Soldering is a process used to join piping and tubing to fittings. It is used primarily.
Murad Hardware. Our History Murad Hardware was established in the year Shortly after the establishment, it has achieved an exclusive partnership.
For more information, please contact your nearest DXS representative:
Finally, a compressed air piping system so simple…it’s EZ!
Gas Welding (Oxy-acetylene)
OXY-ACETYLENE TORCHES Protect your head and eyes by wearing proper welding goggles or face shields equipped with a minimum shade 5 lens. Protect your.
OXYFUEL WELDING. INTRODUCTION Oxyfuel welding is a welding process where the heat for fusion is supplied by a torch using oxygen and a fuel gas. Several.
1 REFRIGERATION FUNDAMENTALS HVAC/R. 2 SOLDERING & BRAZING When and why; –When an A/C or refrigeration system is entered, it must be properly sealed –Although.
Andrew Brock. Terms  The burning qualities of gases are used in Ag Mechanics to heat, weld and cut metals  Weld- to join by fusion  Fusion- melting.
Agricultural Mechanics Fundamentals & Applications Chapter 22—Using Gas Welding Equipment.
THE DEPOSIT AND RETURN PROGRAM APPLIES TO SPECIALLY MARKED
Adam Hertzlin Dustin Bordonaro Jake Gray Santiago Murcia Yoem Clara P14651: Drop Tower for Microgravity Simulation.
Clean Air Box Usage & Care CABs RAMs CO Monitors.
F LOTEC Training Presentation for Authorized Repair Centers This presentation is designed to supplement M-Service Manual InGage Regulator.doc Flotec, Inc.
Advanced hydraulic solutions
Hydraulics.
Metal Cutting Processes Flexible Manufacturing
Our History Murad Hardware was established in the year Shortly after the establishment, it has achieved an exclusive partnership with JOR paints,
New Mexico FFA Agricultural Mechanics Career Development Event Plumbing.
1 HVACR316 - Piping Piping Applications Brazing Piping Applications Brazing.
Hydronic Mechanical Controls
Compressed Air Piping Systems by Asahi/America
JHCBC AUTO A/C PERFORMANCE TESTING CHAPTER 3 Page
2013 NATEF Task Area A-7 Heating, Ventilation, and A/C A. A/C System Diagnosis & Repair B. Refrigeration System Component D & R C. Heating, Ventilation.
Unit 7: Tubing And Piping
CHAPTER 6 Moving Heat: Heating and Air Conditioning Principles
HVACR311 – Electrical for Refrigeration International Mechanical Code Relating to Refrigeration.
Overview of EU Regulations affecting the use of Fluorinated Greenhouse Gases Tim G.A. Vink Director Regulatory Affairs, Compliance & QA Honeywell Fluorine.
Objectives Offer a reliable, flameless joining system to reduce time and cost of joining copper tubing Keep the professional tradesman’s preferred plumbing.
Gasoline fuel supply systems Function: store, transport, Pressurize and filter gasoline going to carburetor or fuel injection system.
4 Chapter Power Tools and Equipment.
Air Conditioning International Mechanical Code
David Garvin Product Manager EarthDirEX Geothermal Copyright © 2015 Nortek Inc. All rights reserved.
1 HVACR318 – Refrigeration II International Mechanical Code Relating to Refrigeration.
1 HVACR316 - Piping Torches, Tips, Tanks Torches, Tips, Tanks.
Oxy Acetylene Welding and Cutting
OXY-FUEL GAS WELDING. TERMS AND DEFINITIONS CONTINUED  Back Fire  Momentary burning back of the flame into the tip.  Flame goes out with a loud snap.
1 HVACR316 - Piping Fundamentals of Refrigeration Soldering and Brazing Fundamentals of Refrigeration Soldering and Brazing.
1 HVACR316 - Piping Piping Applications Brazing Piping Applications Brazing.
1 HVACR316 - Piping Copper Tubing and Fittings. 2 2 Safety Refrigerant cylinders should be stored and transported in the upright position to keep the.
Student Book © 2004 Propane Education & Research CouncilPage Identifying Procedures for Converting ASME Tanks in Ammonia Service to Propane.
CHECK VALVES Are installed to prevent the reverse flow of gases that would result in a combustible mixture in the welding hose, check valves are mounted.
Copyright © 2010 Delmar, Cengage Learning. ALL RIGHTS RESERVED. Unit 23 Using Gas Welding Equipment.
AG Mechanics Fall Semester Review. 1.1 Define terminology 1. Agricultural mechanics – a broad area of knowledge and skills related to performing construction,
Insco Distributing, Inc. R-410A UPDATE SEPTEMBER 15,
Compressed Gases WAC Part K
Air condition installation
Welding Safety Test.
Chapter 4 Training Package HCFC Phase-out RACSS – UNEP 2014 Servicing of HCFC/HFC Based Air-conditioners.
Copper Piping & High Pressure Refrigerants
Oxyacetylene Welding Equipment
The MicroGroove Advantage Copper Alloys for ACR
Now What? Forgot to Pull a Permit?
Student CD for Commercial Refrigeration for A/C Technicians Chapter 12 Ice Machines.
Emergency Electrical Power Supply for Buildings
Presentation transcript:

Speed and Precision for the Modern Technician Imagine Life Without Brazing SMART Solutions. Speed and Precision for the Modern Technician

Imagine Life Without Brazing Less Time Less Work Less Equipment Less Skill Needed

Resolve Productivity Needs Significant Time Savings No Braze Permits No Nitrogen Purge No Special Training Required More Flexible Access To Jobsite More Repeatable Than Brazing Reduced Call Backs Due To Leaks No Fire Safety Equipment No False Smoke Alarms Improved System Cleanliness

Competitive Assessment

Installation Assessment Lokring

Refrigeration Applications Connection System Technology Cost Comparison Connection System Cost ($) 0 - 200 psi Water Applications 400 psi - 1000 psi Refrigeration Applications 5000 psi - 10000 psi Oil & Gas Applications System Operating Pressures (psi)

Equipment Comparison Brazing Braze-free Torch Kit with Gas Regulators Gas Tanks (3) Nitrogen, Acetylene, Oxygen Tube Cutter De-burring Tool Degreaser Scotch-Bright™ Cooling Rag Access To Water Soldier and Flux Fire Extinguisher Fire Safety Equipment Burn Permit Fire Spotter Respirator Goggles Gloves Pliers RLS Crimping Set Tube Cutter De-burring Tool Scotch-Bright™ Rag

Current Applications Residential Split System Commercial Rooftops VRF and Mini-Split Display Cases Walk-In Coolers Reach-In Merchandisers

Fitting Development Accelerated Durability Testing – Creative Thermal Solutions Accelerated Frost/Defrost Simulation Accelerated Thermal Cycling Vibration Durability Testing Corrosion Testing – Touchstone Research Laboratory Helium Leak Testing – Edison Welding Institute Time Study of Installation – JB Engineering and Code Consulting Tube Imperfections and How it Affects Sealing Capability Pressure Fatigue and Burst – UL Refrigerant Compatibility Testing on HNBR O-Ring Material

Helium Leak Test Results Test Report by: Approximately 1900 times tighter than the industry accepted specification! Industry leak specification: .106 oz./yr.  ZoomLock fittings have been 3rd party certified to have a maximum leak rate of 1 X 10^-8 Std.cc/sec which is equivalent to 5.556 X 10^-5 oz./yr.

Time Study Time Required To Install ACR Copper Elbow vs. RLS 42% - 64% Reduction in Labor Cost

Available Tool Kits Zero Jaw Tool Kit PZK-TK0 (Item # 770000) All Kits Include: Crimping Tool Battery Charger 2 Lithium-Ion Rechargeable Batteries Deburring Tool Tubing Cutter RLS Crimp Gauge Also Includes: 3/8” Jaw 1/2” Jaw 7/8” Jaw Also Includes: 3/8” Jaw 1/2” Jaw 5/8” Jaw 7/8” Jaw 1 1/8” Jaw

Product Availability Image Coming Soon! Image Coming Soon! PRESSING JAW PZK-(J4-J18) Sold Separately PRESSING JAW KIT (Item# 770208) JAW CARRYING CASE (Item# 770209) Image Coming Soon! Image Coming Soon! Available Sizes: 1/4” - (Item# 770200) 5/16” – (Item # 770201) 3/8” – (Item# 770202) 1/2” – (Item# 770203) 5/8” - (Item # 770204) 3/4” – (Item# 770205) 7/8” – (Item# 770206) 1 1/8” (Item# 770207) Availability: 8-Piece Jaw Kit Includes 1/4” thru 1 1/8” Jaws Carry case Availability: Jaw Carrying Case Holds up to 8 Jaws

Product Availability New Products Tees (July) Reducers (August) Couplings- Available Sizes: 1/4” - (Item# 770500) 5/16” – (Item # 770501) 3/8” – (Item# 770502) 1/2” – (Item# 770503) 5/8” - (Item # 770504) 3/4” – (Item# 770505) 7/8” – (Item# 770506) 1 1/8” (Item# 770507) New Products Tees (July) Reducers (August) Caps (Sept.) Euro-Flare Conv. (Q4) Y’s (Q4) Ball Valves (Q4) Filter Dryers (2016) Larger Sizes (2016) Long Radius Elbows- Available Sizes: 1/4” - (Item# 770600) 5/16” – (Item # 770601) 3/8” – (Item# 770602) 1/2” – (Item# 770603) 5/8” - (Item # 770604) 3/4” – (Item# 770605) 7/8” – (Item# 770606) 1 1/8” (Item# 770607)

Product Specifications Tube Compatibility Hard Copper Soft Copper Qualified Refrigerants R 32, R134a, R404A, R407A/C/F, R410A, and R507 Temperature Range (-25F) to 300F Maximum Rated Pressure 700 psi Ultimate Burst Pressure (psi) ¼” – 6330 5/16”- 5611 3/8” – 4735 ½” – 3666 The entire right side of this slide shows some of the testing we have completed. It is not all of the testing but shows the key testing which we have completed. Some tests will continue until we can cause a failure such as the pressure change fatigue cycle tests which have had no failures even at 1 million cycles which 4 times greater than the UL requirement for components or systems. Click. The testing has been so rigorous that we have had to replace numerous systems components so we can keep the systems running for the defrost cycle testing. Meanwhile ZoomLine had no failures during this testing. In addition we have ensured the product can be certified so it complies with building code requirements. We have completed validation testing to these requirements already and are awaiting the ICC certification. 5/8” – 3823 ¾” – 3931 7/8” – 3250+ 11/8” – 3000+

Certifications & Code Compliance Underwriters Laboratories (UL) Listed UL 207 Listed For use in high-pressure refrigeration piping systems to 700 psi All size fittings and connections in ancillary refrigeration products are approved International Code Council ES PMG Listed Code and Industry Standard Compliant The International Code Council Evaluation Service has found fittings to be in compliant with the following mechanical codes, residential building codes and industry standards: 2015 International Mechanical Code (IMC) 2015 International Residential Building Code (IRC) 2012 Uniform Mechanical Code (UMC)

Continuing Efforts & Timing Additional Products Coming Soon! Products With ZoomLock Fittings - Fall 2015 Y’s, Euro-Flare to ZoomLock Conversion Ball Valves Additional Refrigerant Qualification Low GWP Refrigerant Blends Hydrocarbons Additional Information www.sporlanonline.com/zoom www.parker.com/coolparts

Klauke Tool MAP2L Tool Service Interval Jaw Service Life Every 10,000 to 12,000 Crimps Jaw Service Life 10,000 to 12,000 Crimps How Do You Know that Your Tool Needs Servicing? Red LED on the Tool Blinks – Battery Needs Recharge Constant – Needs Service Warranty 24 Months from Time of Delivery Continuous Operation Let cool for 15 minutes after 50 continuous completed compressions MAP2L

Klauke Tool MAP2L Compatible Tools on the Market Nibco Mini-Press Tool Model PC-20M Rothenberger Model 16001 ROPress HeatLink Model 11500 Uponor Model D6261632 8 Piece Jaw Set will be available MAP2L

Klauke-US Authorized Service Centers (ACS) Calgary, AB Rockford, IL Cleveland, OH Brighton, CO San Marcos, CA Mexico City, Mexico

Klauke Tool Pressing Head Manual Release Of Jaw Red LED Battery Lock White LED Trigger Jaws Locking Pin

Klauke Tool

GreenLee Gator Eye Diagnostics

Klauke Tool

Klauke Tool

Imagine Life Without Brazing Faster Installs Limited Training No Leaks No Call Backs Happy Customers Happy Employees

Thanks for your time. Questions? Imagine Life Without Brazing Thanks for your time. Questions?