Schutzvermerk / Copyright-VermerkCopyright © Siemens AG All rights reserved Siemens Technik Akademie-Berlin presents How You Teach Matters: Integrating a Systems Approach in Engineering Technology Courses

Siemens Professional Education Copyright © Siemens AG All rights reserved Session Outline I. Welcome/Introduction ▪ Siemens Technik Akademie ▪ German Technical Education & Apprenticeship Model II. Overview of System Approach ▪ What is it? ▪ System Approach vs Traditional Teaching Methods III. Application of System Approach in Technical Programs ▪ Sample System Approach Lesson IV.System Approach in Action IV.Conclusions/Last Questions 9/2/2015Seite 2

Siemens Professional Education Copyright © Siemens AG All rights reserved What Is The Siemens Technik Akademie (STA)? The only international higher level engineering and technology academy within the Siemens Professional Education System Founded in 1998 to train students in engineering technology and applied mechatronics Connected to the Werner von Siemens ‘Berufschule’ (technical college) –one of the last remaining private technical colleges in Germany 9/2/2015Seite 3

Siemens Professional Education Copyright © Siemens AG All rights reserved Mechatronics The Multi-disciplinary Field of Engineering Technology Mechatronics in the synergistic integration of mechanics, electronics, control theory and systems. and computers into a complex, single systems used within product design and manufacturing, in order to improve and/or optimize its functionality. Known Aliases: Automation Technology, Integrated Technology, Multi-skilled Technology, Robotics Technology 9/2/2015Seite 4

Siemens Professional Education Copyright © Siemens AG All rights reserved German Dual Technical Education System Practical Training: administered by the Companies Highly qualified Highly productive High employability Company A practical on job training employed at the company State or private Vocational School Theory: administered by the state Company C practical on job training employed at the company Company B practical on job training employed at the company Future oriented “Handlungskompetenz” Employees: 9/2/2015Seite 5

Siemens Professional Education Copyright © Siemens AG All rights reserved STA 2+2 Program Structure Associate Engineer + Bachelor of Engineering Associate Engineer = „bridge“ between the production floor/on- the- ground technicians and engineering team Fall 2011 launch of our integrated SmartGrid technology curriculum- BS of Engineering- Electronic Systems 1 st 2 nd 3 rd 4 th Semester Associate Engineer Bachelor of Engineering 5 th 6 th 7 th 8 th Semester Intern- ship thesis test Engineering content Management Skills Employability Skills Teamwork Intercultural Experience Associate Engineer High School Master Bachelor of Engineering 9/2/2015Seite 6

Siemens Professional Education Copyright © Siemens AG All rights reserved 9/2/2015 System Approach Learning Loop Then focus on: -System modules - Components - Physical properties- Measurements Students learn about the complexities of the system in a holistic fashion Start at macro level Ability to pinpoint malfunctions Ability to transfer their knowledge to another system „Handlungs- kompetenz“ Seite 7

Siemens Professional Education Copyright © Siemens AG All rights reserved Traditional Approach: Mechatronic/ Integrated Tech Education Mechanical Drives Motor Control Mechanics Electrical Pneumatics Hydraulics Digital PLCs Microprocessors TIA This Approach Misses: Subsystem Inter- relationships Systems Integration Comprehensive System Analysis Comprehensive Troubleshooting 9/2/2015 Complex Mechatronic System Seite 8

Siemens Professional Education Copyright © Siemens AG All rights reserved System Approach: Mechatronic/ Integrated Tech Education With its system focus and holistic learning model, System Approach stresses:  Contextual Learning of Theoretical Principles  Understanding of Subsystems Inter-relationships and How These Relationships Drive System Function  System Integration  Comprehensive troubleshooting tied to Systems Analysis 9/2/2015Seite 9

Siemens Professional Education Copyright © Siemens AG All rights reserved System Approach in the Classroom: Electrical Engineering Sample Lesson Solenoids 9/2/2015Seite 10

Siemens Professional Education Copyright © Siemens AG All rights reserved Mechatronic System Gear Sorting Line System Approach in the Classroom: Electrical Engineering Sample Lesson 9/2/2015Seite 11

Siemens Professional Education Copyright © Siemens AG All rights reserved What does the module do ? How does the module work ? What happens in the module ? 9/2/2015 System Approach in the Classroom: Electrical Engineering Sample Lesson Seite 12

Siemens Professional Education Copyright © Siemens AG All rights reserved Solenoid Selection of a Component 9/2/2015Seite 13 System Approach in the Classroom: Electrical Engineering Sample Lesson

Siemens Professional Education Copyright © Siemens AG All rights reserved Solenoid: What does the component do in this module? System Approach in the Classroom: Electrical Engineering Sample Lesson

Siemens Professional Education Copyright © Siemens AG All rights reserved Chute Part Present Sensor Solenoid Part Present Sensor Sensor (Module 2) (Module 2) Gate Carriage Carriage (Module 2)

Siemens Professional Education Copyright © Siemens AG All rights reserved Initial position: Gear not present, Gate closed

Siemens Professional Education Copyright © Siemens AG All rights reserved Gear present (Module 2): Sensor B3 triggered 9/2/2015Seite 17

Siemens Professional Education Copyright © Siemens AG All rights reserved Gate closed: Move Carriage 9/2/2015Seite 18

Siemens Professional Education Copyright © Siemens AG All rights reserved Gear detected by sensor B2 Gear detected by sensor B2 Solenoid Y1 energized Solenoid Y1 energized Gear detected by sensor B3 Gear detected by sensor B3 Solenoid Y1 de-energized Solenoid Y1 de-energized Machine sub-sequence Move Carriage Move Carriage Gate opens Gate closes System Approach in the Classroom: Electrical Engineering Sample Lesson 9/2/2015Seite 19

Siemens Professional Education Copyright © Siemens AG All rights reserved System Approach in the Classroom: Electrical Engineering Sample Lesson What are the underlying physical principles of the component? Voltage  Current  Magnetic Field  Force  Movement

Siemens Professional Education Copyright © Siemens AG All rights reserved Learning how to use datasheets, internet, training Learning how to use datasheets, internet, training material, and books to discuss physical characteristics, ie voltages, power consumptions, life cycles material, and books to discuss physical characteristics, ie voltages, power consumptions, life cycles System Approach in the Classroom: Electrical Engineering Sample Lesson

Siemens Professional Education Copyright © Siemens AG All rights reserved System Approach in the Classroom: Electrical Engineering Sample Lesson Troubleshooting Example: Gear is present at the gate. Gate does not open. Is the PLC output set to open the gate? Status indicator (PLC output module) is on. Is voltage applied to the solenoid? not ok, not ok, should be 24 V should be 24 V Check cable between PLC output and solenoid Voltage A1  A2 = Voltage A1  A2 = 0V 0V 9/2/2015Seite 22

Siemens Professional Education Copyright © Siemens AG All rights reserved Troubleshooting Strategies Learning Steps Developing strategies to find out the malfunction in the system, not only in this component Developing strategies to find out the malfunction in the system, not only in this component Deepen the strategies by using simulation tools Deepen the strategies by using simulation tools Short and clear description of the Short and clear description of the problem problem Gear(s) present? Gear(s) present? Is (are) the present gear(s) detected? Is (are) the present gear(s) detected? Does the sensor send a signal to Does the sensor send a signal to the PLC? the PLC? Is voltage applied to the PLC Is voltage applied to the PLC output? output? Is voltage applied to the solenoid? Is voltage applied to the solenoid? System Approach in the Classroom: Electrical Engineering Sample Lesson 9/2/2015Seite 23

Siemens Professional Education Copyright © Siemens AG All rights reserved Where does the Where does the component appear component appear elsewhere in the elsewhere in the entire system? entire system? What is its function/ What is its function/ purpose at each purpose at each location in the location in the machine? machine? Return to the System System Approach in the Classroom: Electrical Engineering Sample Lesson 9/2/2015Seite 24

Siemens Professional Education Copyright © Siemens AG All rights reserved System Approach In Action: Siemens Technik Akademie Examples Siemens Mechatronic Systems Certification Program Bacholer of Engineering-SMARTGrid Focus 9/2/2015Seite 25

Siemens Professional Education Copyright © Siemens AG All rights reserved 9/2/2015 Siemens Mechatronic Systems Certification Program (SMSCP)  International standard industry certification in mechatronic systems  Comprehensive skills certification offered in three levels, not a product certification  Delivered together with partner schools  Verified through certification examinations  Consistent standards of achievement worldwide  Result: Well-grounded individuals who can adapt to new work situations quickly and appropriately  “Handlungskompetenz” Seite 26

Siemens Professional Education Copyright © Siemens AG All rights reserved System Approach in Tech Ed: SMSCP Certification 9/2/2015Seite 27

Siemens Professional Education Copyright © Siemens AG All rights reserved System Approach in Tech Ed: SMSCP Competency Areas Level I- Mechatronic Assistant Electrical Components Mechanical Components and Electric Drives (Electro) Pneumatic and Hydraulic Circuits Digital Fundamentals and PLCs Level II- Mechatronic Associate Process Control Technologies Introduction to Totally Integrated Automation Automation systems Motor control Mechanics and Machine Elements Manufacturing Processes Level III-Mechatronic Professional Mechatronic Systems Design Customized Automation Solutions with TIA Diagnostics, Control Systems and Optimization Dynamics of Machinery and Kinematics 9/2/2015Seite 28

Siemens Professional Education Copyright © Siemens AG All rights reserved 9/2/2015 System Approach in Tech Ed: SMSCP Levels of Certification Three levels of student certification that are built on job profiles: Siemens Certified Mechatronic Systems Assistant (Level 1)- Machine Operator  Efficient operation of complex mechatronic system  Identifying problems and troubleshooting Siemens Certified Mechatronic Systems Associate (Level 2)- Technician  Focus on systems management, troubleshooting and optimization Siemens Certified Mechatronic Systems Professional (Level 3)- Engineer  University-level engineering education, systems design and process optimization Seite 29

Siemens Professional Education Copyright © Siemens AG All rights reserved 9/2/2015 System Approach in Tech Ed: SMSCP Partner Schools worldwide Schools who are an official partner of the SMSCP:  14 colleges in the US  1 college in South Korea  1 college in China  5 polytechnics in Malaysia  1 college in Singapore  1 training center in India Schools who are in the process of becoming an official partner:  6 colleges in the US  2 training centers in South Africa  3 training centers in India  2 colleges in UK  2 college in Indonesia Seite 30

Siemens Professional Education Copyright © Siemens AG All rights reserved System Approach in Curriculum Design: SMARTGrid at Siemens Technik Akademie Smart Grid Competency Fields Smart SPE Technology Market- Activities Competencies Standards Corporate Strategies ICT Power- Electronics Power- Engineering Mechanical Engineering Materials... Smart Grid Training and Education Concept Smart Grid Show Room Energy Distribution Smart Grid Control E mobility Infrastructure Business Opportunities Electric Vehicle Energy Generation Building Automation Flexible, reliable & secure power supply 9/2/2015Seite 31

Siemens Professional Education Copyright © Siemens AG All rights reserved Building automation Power data (PLC) 230V power net Power data (PLC) Power data (all collected) Power data (PLC) SM CS DC AP Battery  Monitor  Switch  DC->AC SM battery - Switch - DC->AC Power data (PLC) Computer Cloud:  Switching Logic/Grid stabilizer  Simulated power input  Virtual Infrastructure: - Smart Meter database - Power data collecting  Price calculation  Customer database - Billing - Contracts - Preferences  Active Board SW Legend: AP: Access Point WLAN CS: Charging Station DC: Data Concentrator PLC: Power Line Communication UPS: Uninterruptable Power Supply SM: Smart Meter Smart Grid Control SM Power data (PLC) Building automation status Power data (PLC) SM  Interaction  Different views  Customer interface  Company interface  Power plant interface  Current supply simulation  Manual control Active Board  Rates  Identification  Charge-/discharge control UPS Siemens Wind Power (Denmark) User inputs SM Power data Show Room Smart Grid: Technische Umsetzung Show Room Smart Grid: Electric Vehicle / Charging Infrastucture Power data (PLC) power grid Power data (all collected) SMCS DC AP Computer Cloud:  Switching Logic/Grid stabilizer  Simulated power input  Virtual Infrastructure: - Smart Meter database - Power data collecting  Price calculation  Customer database - Billing - Contracts - Preferences  New services and business models Smart Grid Control  Rates  Identification  Charge-/discharge control Legend: AP: Access Point WLAN CS: Charging Station DC: Data Concentrator PLC: Power Line Communication SM: Smart Meter 230V power net Power data (all collected) DC AP SM battery - Switch - DC->AC Power data (PLC) Computer Cloud:  Switching Logic/Grid stabilizer  Simulated power input  Virtual Infrastructure: - Smart Meter database - Power data collecting  Price calculation  Customer database - Billing - Contracts - Preferences  Active Board SW Smart Grid Control Siemens Wind Power (Denmark) SM Power data Show Room Smart Grid: Energy Generation 9/2/2015Seite 32

Siemens Professional Education Copyright © Siemens AG All rights reserved System Approach in Curriculum Design: Smart Grid Show Room Visit from Herrn Dehen Head of Siemens Energy Sector Februar 2011 Visit from Herrn Dr. Hausmann Februar /2/2015Seite 33

Siemens Professional Education Copyright © Siemens AG All rights reserved System Approach in Curriculum Design: Smart Grid Show Room Vehicle Management and Visualisation by Tablet PCSolar and Smart Storage 9/2/2015Seite 34

Siemens Professional Education Copyright © Siemens AG All rights reserved Smart Grid Control CenterDisplay of Electricity Price on Tablet PC Display of Smart Meter by Energy Station Smart Meter – Feeding into the Net System Approach in Curriculum Design: Smart Grid Show Room 9/2/2015Seite 35

Siemens Professional Education Copyright © Siemens AG All rights reserved System Approach in Curriculum Design: Bachelor of Engineering- SMARTGrid focus at Siemens Technik Akademie 1 Jahr 2 Jahr 3 Jahr 4 Jahr + Smart Grid Module BS in Electronic Systems Engineering with a Smart Grid Profile: Siemens Sectors as Partners In cooperation with the education and teaching teams of the STA develop the practical training modules Continous development of the training curriculum in cooperation with the Smart Grid experts of Siemens AG + Smart Grid Module 9/2/2015Seite 36

Siemens Professional Education Copyright © Siemens AG All rights reserved 9/2/2015 Contact Nakisha Evans International Partnerships and Marketing Siemens Technik Akademie Berlin Web: Seite 37