Objective Aluminium Alloy.

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Presentation transcript:

Objective Aluminium Alloy

Aluminium Alloy The main alloying elements are copper, zinc, magnesium, silicon, manganese and lithium. Small additions of chromium, titanium, zirconium, lead, bismuth and nickel are also made and iron is invariably present in small quantities.

Properties Typical Physical/Mechanical Properties Density: 2600-2800 kg/m3 Melting Point:  660 °C Elastic Modulus:  70-79 GPa Poisson's Ratio:  0.33 Tensile Strength:  230-570 MPa Yield Strength:  215-505 MPa Percent Elongation:  10-25%

Types of Al-Alloy Cast Alloys Wrought Alloys

Wrought alloys Wrought alloys, which are initially cast as ingots or billets and subsequently hot and/or cold worked mechanically into the desired form. i.e.rolling to produce sheet, foil or plate extrusion to produce profiles, tubes or rods forming to produce more complex shapes from rolled or extruded stock forging to produce complex shapes with superior mechanical properties.

Cast alloys Cast alloys are directly cast into their final form by one of various methods such as sand-casting, die or pressure die casting. Casting is used for complex product shapes. These alloys contain high levels of silicon to improve their castability.

Designations for alloyed wrought and cast aluminium alloys. Major Alloying Element Wrought Cast None (99%+ Aluminium) 1XXX 1XXX0 Copper 2XXX 2XXX0 Manganese 3XXX   Silicon 4XXX 4XXX0 Magnesium 5XXX 5XXX0 Magnesium + Silicon 6XXX 6XXX0 Zinc 7XXX 7XXX0 Lithium 8XXX

S = sheet, P = plate and E = extrusions Alloy Characteristics Common Uses Form 1050/1200 Good formability, weldability and corrosion resistance Food and chemical industry. S,P 2014A Heat treatable. High strength. Non-weldable. Poor corrosion reistance. Airframes. E,P 3103/3003 Non-heat treatable. Medium strength work hardening alloy. Good weldability, formability and corrosion resistance. Vehicle panelling, structures exposed to marine atmospsheres, mine cages. S, P, E  S = sheet, P = plate and E = extrusions