SAMAP RF EXPRESS IMPLEMENTATION IN CHINA Case Study Tim Wu General Manger, Shanghai Inteva Automotive Parts John Chang President/CEO, TSnT

Company Background Inteva Products Shanghai SAMAP is a joint venture between Inteva Products and STEC. SAMAP has the manufacturing operations and design capacities in Shanghai. Is a supplier for Volkswagen, SAIC Motors, Great Wall Motors and General Motors. Implemented QAD Enterprise Application 2009 SE in 2010

Challenges Improve production recording accuracy Improve picking efficiency Reduce picking errors Avoid over picking Present wrong item Meet compliance requirements of lot traceability Position for future growth

QAD Application Lack of inventory accuracy or a single location called “OT”; that is: Inventory that’s “Out There” somewhere Lack of real-time information A need to eliminate manual logging of raw materials Lack of ability to track materials from receiving through production and then shipping by means of an automated system that provides full lot traceability.

The Right Solution for SAMAP Chose Eagle’s RF Express™ for QAD Enterprise Applications with TSnT’s implementation service. Chose Intermec CK3 RF handheld devices and Intermec PM4i barcode label printers for the shop floor

Why Eagle and TSnT? Eagle TSnT Strategic QAD Partner since 1992 Seamless integration with QAD EA Progress based solution 99% data accuracy or better Real-time data capture without changes to QAD code Personal experience with Eagle’s solution Ease of implementation and use Hardware and device flexibility TSnT Over 12 years experience in QAD application and barcode system implementation Understand our business and culture Provides Total Solution both of Application and hardware. Local service for quick response The capability of application extension and localization

Brief of Project Implementation Kick-off at 1st July. 2011 Go Live at 5th Sept. 2011 Inventory Management Shop Floor Receipt by P.O Scrap Unplanned Receipt Rework Lot Transfer Physical Counting Localization ... Work Order Management Work Order Issue with Label Work Order Receipt with Label Operation Move/Complete Scope of Work 1. Discovery On-site interviews Process analysis Functional design plan 2. Design Detailed requirements spec Review and Sign off 3. Development Localization Testing 4. Deployment Installation Acceptance Testing Training Go live Begin Support 1 Week 3 Weeks 2.5 Weeks 1.5 Weeks

Business & System Process Flow Diagram Receiving Material Handling RM Inventory Locations PRV IBI IBL RM Inventory Locations PRV IBI IBL Receiving POR POM POB PTR TRN Material Transfer PDP TDP TRN 图中POR/POM/POB等缩写表示RF Express的功能，比如按收货单收货、按物料收货等 PTR TRN Production Line Production Staging Locations

Business & System Process Flow Diagram Receiving Material Handling RM Inventory Locations PRV IBI IBL RM Inventory Locations PRV IBI IBL Implemented Receiving POR POM POB PTR TRN Material Transfer Implemented PDP TDP TRN 图中POR/POM/POB等缩写表示RF Express的功能，比如按收货单收货、按物料收货等 PTR TRN Production Line Production Staging Locations

Business & System Process Flow Diagram Production/Finish Goods Inventory PBL LBL Barcode Printing STK PTP SLB PGN FGS PTM PTR PRV IBI IBL Manufacturing Production Scanning Material Transfer PTR FG Inventory Locations Order Picking/Shipping

Business & System Process Flow Diagram Production/Finish Goods Inventory PBL LBL Barcode Printing STK PTP SLB PGN FGS PTM PTR PRV IBI IBL Manufacturing Implemented Production Scanning Material Transfer PTR FG Inventory Locations Order Picking/Shipping

No intermediate hardware or software is needed. RF Express Data Flow QAD Database On Premise, Hosted or On Demand Receiving/ Shipping Dock Transmit data to QAD RF Express™ for QAD Enterprise Applications Capture data .net or telnet connection Receive validation Online, real-time update of QAD database OR batch updates using Qxtend Warehouse Print labels Production/ Shop Floor No intermediate hardware or software is needed.

Hardware Network Wireless Backbone Access Point Terminal 802.11b/802.11g/802.11n Wireless Backbone Access Point Terminal Barcode Printer

Where are we now? 75% reduction in time of data collection Improved the accuracy of data collection to 100% Items to pick are in FIFO Order All Materials are traceable by Lot/Serial ...

Fact Sheet 100% Accuracy Operation Before Current P.O Receipts 6 Steps Transfer with Lot/Serial Change 3 Steps 5s Backflush 7 Steps 50s 1 Steps Issue-Unplanned Receipt-unplanned 20s ... 100% Accuracy

Key to Success Service providers have to know your business Requirements are clear and accurate Simplify the process for the End User Provide as many tools as necessary Reduce keypad entry Review the process periodically ...

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