“Constant Flow Meter-Mix” TM Technology Cyclomix™ Micro Entry Level 2K Metering System.

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Presentation transcript:

“Constant Flow Meter-Mix” TM Technology Cyclomix™ Micro Entry Level 2K Metering System

Cyclomix Micro The Cyclomix Micro is the latest in Exel’s “Constant Flow Meter Mix” Technology Exel’s exclusive “Constant Flow” Technology is proving its competitive superiority in installations throughout North America. When low price is a key purchasing criteria the Cyclomix™ Micro is an exciting new product designed to fill that market segment. Use the Cyclomix TM Micro Electronic 2K System for the following features: – *Volumetric Ratio Range 0.6 – 20:1 – *The material is only mixed when needed – *Flexible system can be used on all spray technologies – *Small volume of solvent required for flushing – *Data storage on VOC & material consumption – *Continuous metering performance monitoring – *Easy to use – *Consistent quality of mixed material ( ± 1% accuracy) – *Available in a one or three color system – *Easy to change colors

Cyclomix™ Product Family The Kremlin range of Electronic 2K Meter Mix Systems starts with the NEW entry level Cyclomix Micro followed by the Cyclomix and recently introduced Cyclomix Multi. The Kremlin Cyclomat remains the highest performing system in the Kremlin line with literally hundreds of satisfied users around the world. All four models are based on Kremlin’s exclusive Constant Flow Meter Mix Technology Cyclomat Cyclomix Cyclomix MultiAll are available in PH models

Cyclomix™ Micro The following are key advantages when using Electronic Metering. Wide range of Volumetric Ratios 0.6 – 20:1 The material is only mixed when needed – reduced waste Flexible system can be used on all spray technologies and is proven to be superior with Kremlin Airmix applicators Small volumes of solvent required for flushing – significant reduction from integrator style proportioners Data storage on VOC and material consumption Continuous metering performance monitoring Easy to use with intuitive controls Easy to change colors Consistent quality of mixed material (Metering accuracy ±1%)

Cyclomix™ Micro Designed as an Entry Level 2K System – easy to use and pay for Easy to use and very reliable Modular construction for easy installation Electrical Control Panel Material Mix Panel Includes all the existing benefits of Electronic Meter Mix Control Precise metering control Performance monitoring for complete documentation Improved production capabilities

The Cyclomix™ Micro Electrical Control Cabinet Material Mix Panel Standard connecting cable 5.8ft (1.8 m) 120V AC Input System Layout This is a modular system where the electric powered control cabinet can be mounted directly to the material mix panel or remotely in two different locations The Cyclomix™ Micro is available either as a one color system or a three color system This system is only capable of having one catalyst

The Cyclomix™ Micro Typical System Installation

Cyclomix™ Micro Common of Technology and Components The Cyclomix™ Micro is based on the same technology as Cyclomix™ and the Cyclomix™ Multi The Material Mix Panel is built from Standard Cyclomix Parts The operating principle and all components are “tested and proven” with users all over North America and the world delivering great RELIABILITY and STANDARDIZATION OF PARTS Flow Meters Color Change Valves Catalyst Injector Valve Mixer Injection Block Mixer Assembly Simplified Spare Parts Inventory

Cyclomix™ Micro System Layout All wetted parts come standard with Stainless Steel construction

Cyclomix™ Micro The Electrical Control Cabinet Simple and easy to use Able to be mounted in a number of different configurations New method to deliver commands to the system Input parameters have been reduced to those only required to give outstanding results Exel engineers produced a new electrical control cabinet for the Cyclomix™ Micro with a magnetic signal for data input. The Metering ratio is continuously monitored and adjusted as necessary. In case of a malfunction, an error code will be displayed on the screen and an audible alarm will sound

Cyclomix™ Micro Material Mix Panel – Front View Static Mixer Assembly Component A Three way valve for Ratio Check Mixer Block Catalyst Injection Valve Flow meters for A and B Components Electrical socket Inlet Component B Inlet Component A Inlet Solvent Inlet

Cyclomix™ Micro New Screen Layout Enables the operator to exit both the menus and the modes (production, flush and parameters) Enables the operator to enter different menus or validate an entered parameter value Enables the operator to move between menus and increase parameter values Enables the operator to move between menus and decrease parameter values

Cyclomix™ Micro System Mounting Options The Cyclomix ™ Micro comes with a 5.8ft (1.8m) male / female connector cable Optional 22.9ft (7m) cable extension available Since each cable is M / F you can combine multiple cables to get the required length Suggested maximum cable length is 163ft (50m) Electrical Control CabinetMaterial Mix Panel

Cyclomix™ Micro System Mounting Options Mounting Option #1 As a complete system with the standard mounting brackets outside the spray booth The Cyclomix™ Micro has been designed so that it does not need a class 1 division 1 explosion proof classification With the new magnetically signaled control panel, plus a new spray booth mounting kit, the system can be controlled from inside the booth while the equipment is mounted outside the booth in the safe area This design also prevents paint from building up on the critical components, thus increasing system life and reliability

Cyclomix™ Micro Mounting Option #2 Externally mounted as separate components outside the spray booth in a safe area Convenient if more than one Cyclomix Micro system is installed in one area

Cyclomix™ Micro Mounting Option #3 Mounted outside the booth in a safe area as combined or separate components, and fitted to the booth wall using a booth mounting kit Safety Glass panel Mounting Kit Template, instructions, tape and fittings For System Control from inside the spray booth with a magnet Booth Wall

Cyclomix™ Micro Cyclomix™ Micro installed in the safe area Controlled from inside the spray booth

Cyclomix™ Micro Technical Specification Power & Air Supply Supplied with either 115V or 230V electrical supply Air supply must be clean and dry air Minimum inlet air pressure 58psi (4bar) Maximum inlet air pressure 87psi (6bar) Connection to the Electronic Control Cabinet is a standard connector with an on / off switch

Cyclomix™ Micro Technical Features Number of Base MaterialsOne to Three Number of Catalyst MaterialsOne Number of Solvent Flush MaterialsOne Base Side Only Voltage230 V 10W Fluid Pressure range29 – 2538 psi (2 – 175 bar) Wetted Parts ConstructionStainless Steel as Standard Dimensions15” x 19.5” x 12” (370mm X493mm X 300mm) Volumetric Ratio Range0.6:1 – 20:1 Ability to process IK MaterialYes i.e. as a color Metering Precision+ -1% Fluid Output Range1.7 – 68 oz/min (50 – 2000cc/min) Solvent flow rate238 oz/min (7000cc/mins) Material Viscosity Range30 – 5000cps

Cyclomix™ Micro Optional Extras Auto Wash as a Gun Support only - flushing etc Print Option or Data retrieval Extra Extension cable 7M between Electronic Control Panel and Material Mix Panel Differences between the Micro and the Multi Only available as 1 color or 3 color and 1 catalyst system Different method for inputting data – but still simple and easy to use No flush valve on the Component B side No automatic batching Ratio Check procedure is different Slightly lower maximum working pressure Cannot be used for robot installations

Other Facts to Know Every Cyclomix™ Micro built at the factory is subjected to a full Factory Testing Procedure in accordance with ISO 9001 This involves Testing : –All Pneumatic functions –All Electrical functions –Testing the PLC interface to the electro-pneumatic solenoid valves –Pressure testing on oil up to 2740 PSI (175 bar) leak testing –Material Valve function Equipment Testing

Cyclomix™ Micro  Reliable Performance  Extremely accurate proportioning  Simple to operate and program  Low Material waste and fast flushing  Proven Technology  Reduced rejects and maintenance costs  Higher finish quality such as improved gloss  Quick setup and training  Lower labor costs, higher productivity  Ready for future coatings and new materials Advantages

 High Quality Performance will provide a fast return on investment  Replacing a mechanical Proportioner can be justified through the savings in solvent and mixed material waste alone  The Cyclomix™ Micro delivers a pre-programmed amount of flushing solvent and base/catalyst materials to reduce material waste  Upgrading from hand mixing can be justified through a savings in production time, costly hand mixing and rework due to off-ratio or poorly mixed material. Cyclomix™ Micro

Great for New 2K Users Great for hand mixing users requiring higher quality but who were undecided about the need for more expensive equipment Replace existing mechanical metering systems Target all unsatisfied users of competitive equipment Simple to use the Cyclomix™ Micro

Thank you for your attention and GOOD Selling Cyclomix™ Micro Two Component Electronic Metering Marketing Department