Terminal Automation System

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Presentation transcript:

Terminal Automation System TASyS Terminal Automation System PRESENTATION

TASyS History 1993 Mobil approach us with their requirements to Automate the Distribution of Refined Products, LPG, etc. The Requirements : - An integrated system to automate the operation within an oil marketing terminal, from the ordering, loading, alarm monitoring, to invoicing and reporting function. - Must handle transaction by Weight & Volume. The Effort : - Total 200 man-months of development effort. - First site in 1994. The Solution : - Based on client-server architecture with UNIX on the backend server and MS Windows on the front-end. - Incorporate Real Time Database

Terminal Automation System Business Area : Depot Terminal (Truck Loading/ Barge Loading LPG) Product : TASyS Developer : CSE Systems & Engineering Pte ltd

PERTAMINA - Teluk Kebung PERTAMINA - Ambon F N C S I T MOBIL SINGAPORE SPC PTT MARINE BANGCHAK REFINERY IOT PETCHBURI PERTAMINA - Teluk Kebung PERTAMINA - Ambon

TASyS FUNCTIONALITY & CAPABILITY

Tank Truck Loading Typical Procedure Flowchart Tank Truck Entry A Grounding Overfill Connected Security Check at Guard House B Proceed to Exit Place Card in CR at Office Loading Arms Connected Vapour Recovery Print Bill of Lading & Loading Advice Place Card at Exit CR Place Card in Assigned Bay Sealing All Connections Correct? No Print Invoice Delivery Note At Correct Bay? No Proceed to Correct Bay Fill up Compartment Yes Exit Foot Valve Connected Yes More Compartments to fill? Repeat for New Compartment A Yes B No

TASyS Design Consideration Adopt Industrial Standards - UNIX, NT - Oracle, SQL Server - Client/Server Architecture User friendliness On-Line Help & Selection Fail Safe Feature Handle Time Based & Transaction Processing Local language Support

Operating System, Database Management System, Networking TASyS Functional Architecture Windows Based User MMIs Host Systems Interface Custom & Excise System Partner Terminal Automation Applications Operating System, Database Management System, Networking Memory Based Real-Time Database RDB Terminal Database Device Interface Tank Gauging Batch Controllers PLC Proving Computer Card Readers Permissive Valves, etc. Pumps Valves ESD

TASyS System Modules TERMINAL AUTOMATION SYSTEM Terminal Access Control Order Management Order Scheduling Inventory Management TERMINAL AUTOMATION SYSTEM Stock Receipt Reports Generation Loading Operations Terminal Configuration System Management Communications Other Systems Field Devices

Order Management Software Functions MAIN FUNCTION Provide function for entering Customer Order, Credit Checking, assignment of trucks, manual scheduling, compartment/product assignment, etc. Order Entry & Maintenance Manual Order to truck scheduling Order status upload to main host Order download from main host Order Scheduling Sample Screen Coming Up……… (Original Design)

ORDER STATUS QUERY Cancel Order Exit Update Order Query DELIVERY DATE Tank Activities Degraded Mode Master File Product Transfer Truck Maintenance Truck Maintenance Security Exit Window ORDER STATUS QUERY Cancel Order Exit Update Order Query DELIVERY DATE 17-08-1995

TRUCK SCHEDULING Sample Screen Coming Up……… (Customised Design) TRUCK NO DELIVERY DATE LH1000X TRAILER NO TRIP NO LH1000X Compartment Selection Save Cancel Sample Screen Coming Up……… (Customised Design)

Inventory Management Software Functions MAIN FUNCTION Provide Required Functionality To Manage The Inventory Of The Depot Product Receipt (Ship, Pipeline, Railway) - product receipt administration - remote pump and valve control - tank compatibility, overfill check - emergency valve close - volume measurement via tank gauging system - product receipt reporting Product Returns Sample Screen Coming Up……… (Original Design)

ENTER TERMINAL OPENING/CLOSING AND STOCK TAKING TIMES TIMES FOR TODAY OPENING TIME CLOSING TIME STOCK TAKING TIME 14:40 19:00 22:00 NEW TIMES OPENING TIME CLOSING TIME STOCKING TAKING TIME DATE EFFECTIVE 07:00 19:00 22:00 06-08-1996

ENTER TANK CLOSING VALUE Loading Menu Master File Menu Degraded Mode Menu Audit Menu Report Menu System Security Menu LogOff Window ENTER TANK CLOSING VALUE Query Cancel Order Exit Query Unclosed Entries

Tank Farm Management Software Functions MAIN FUNCTION Monitor and Manage the Tank Farm Operation Real time product measurement at ambient & standard High and high-high level warning and alarm Product transfer operations Sample Screen Coming Up……… (Customized Design)

TANK FARM DISPLAY

Additive Tank Farm

Loading Operations (Truck, Marine, LPG) Software Functions Loading Operations (Truck, Marine, LPG) MAIN FUNCTION Manage the Loading Procedure to minimize turn around time, minimize wrong product & quantity delivery, contamination, and standardize loading procedure Dynamic bay allocation Loading advice generation Permissive monitoring & Control Initiate compartment loading Real-Time Loading monitoring Pumps/Valve shutdown during emergency Product invoicing based on volume or weight Sample Screen Coming Up……… (Customized Design)

LOADING DISPLAY

System Management Software Functions MAIN FUNCTION To Provide HouseKeeping Facilities and Overall System Management Master File Maintenance Terminal parameters configuration Security Management Alarm processing Audit trail & Event Logging Backup/Restore Facility Process Scheduling Sample Screen Coming Up……… (Customized Design)

SECURITY - USER ACCOUNT

SECURITY - USER AUTHORIZATION

ALARM SUMMARY SCREEN

FLOW/BATCH CONTROLLER ALARM SCREEN

LOADING ALARMS DISPLAY

ESD & PLC ALARMS

ALARM LOG FILE

TASyS Typical Configuration Internet Other Systems Host Server PB - Active X Web Server Other Systems Host Server Tank Gauging System Dispatch Console Terminal Server Report/Event Printer Loading Advise Printer Delivery Certificate Printer Card Readers Programmable Logic Controller Batch/Flow Computers

TYPICAL CUSTOMIZATION REQUIREMENTS Terminal Configuration Reports Display Emergency Shutdown Procedure Truck Scheduling Operating Procedure

Field Equipment Interfaces Batch Controllers/Flow Computers - Smith Meters - Oval - etc. Tank Gauging Systems - SAAB Tank Gauging System - Enraf Tank Gauging System - Sakura Tank Gauging System

Field Equipment Interfaces Programmable Logic Controllers - Square D Model 400/600 Series - Modicon PLC - Allen Bradley PLC 5 Series - Others Card Readers Smith Meter Provers Weighbridge

Benefits of TASyS Reduce Operational Expenses Improve Security, Control & Safety Procedure Improve Customer Service Reduce Storage and Handling Expenses Others

Questions & Answers: