GENERAL MOTORS Day Three Introduction to Thermal Spray.

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Presentation transcript:

GENERAL MOTORS Day Three Introduction to Thermal Spray

Day Two Review

Wear Protection Dimensional Restoration Thermal Insulation Corrosion Resistance Oxidation Resistance Lubricative Film Abrasive Activity Seals Biomedical/Dental Activity Electromagnetic Properties Selected Applications

AEROSPACE Industry Trends: Leading Industry in coatingsOver 40,000 Commercial & 25,000 Aircraft Engines (not including Tanks etc.) Leading the way is Fretting Wear Thermal Barriers Seals Dimensional Buildup Selected Applications

AUTOMOTIVE Wear: Pistons Piston Rings Cylinder Bore Fuel Injectors Valve Train Crankshaft “Other” Powertrain Thermal Barriers: Diesels Exhaust Sound Housings Selected Applications

Biomedical Ceramic & Glass Manufacture Marine & Land Base Inter-structure Electronics Production Printing Industry Processing Industries Foundry & Metal Processing Electric Utilities Textile & Plastics OTHER SELECT INDUSTRIES Selected Applications

Thermal Spray Testing Testing and Characterization

Testing and Characterization Methods As Response Generator Testing and Characterization as a Diverse Materials Engineering Opportunity MetallographySectioning Techniques Mounting Materials and Techniques Grinding and Polishing Hardness Tensile Adhesion Powder Testing Testing and Characterization

Sample Cutoff Testing and Characterization

Mounting Press Testing and Characterization

Sample Polishing Testing and Characterization

Optioned Comparison to Photographic Standards No Real Quantitative AnalysisInflight Practical Analysis Still no “Real Time” Coating Buildup Data Testing and Characterization

In-Situ Coating Property Sensor Testing and Characterization