Pulse Food Innovation The Food processing sector Heather Maskus Manager, Food Innovation Project Pulse Canada CICILS / IPTIC ▪ Antalya, Turkey ▪ April 18th, 2009
Pulses: As we know them…
Nutrition and marketing interests? Product formulation needs or interests? Food Formulations
Pulse Nutrient Composition Dry Beans LentilsChickpeasDry Peas Protein (%) Starch (%) Carbohydrates (%) 55-76~ Fiber (%)~20~15 ~20 Amylose (% of starch) Fat (%)~1.5~15-7~2
Market Demands Healthy Meals and Snacks High Fiber, Vitamins, Antioxidants, Low Fat Diabetes, Obesity Prebiotics and Gut Health Low Allergenicity Gluten Free Environmentally Friendly R&D should build on inherent pulse attributes + end user interest
Pulse Attributes High Protein High Fiber High Starch Non-digestible Carbohydrates Low Glycemic Index Low Fat High B vitamins and minerals Low allergenicity
Food Product Development Stages 90% of new food products fail Surviving the product development stages
Pulse Ingredients Whole seeds Split seeds Flour Fiber Protein Starch Desi Chickpea Split Desi Chickpea Chickpea Flour Pea FibrePea StarchPea Protein
Food Product Potential Whole and split dry pulses Bakery products Meat applications Snack foods Beverages and sauces Desserts
Whole and Split Pulses
Canned Pulses 75% of North American pulse consumption
Whole Pulse Products Green Giant Healthy Weight Vegetables Ingredients Cooked black beans Diets rich in foods naturally containing fiber can help you maintain a healthier body weight
Whole Pulse Products White Bean & Grilled Red Pepper Dip Ingredients White navy beans Low in fat No artificial flavors Source of fiber
Pulse Flour Production
Pulse Flours Whole pulses may be milled into whole or split flours –Functional properties Convenience and health Benefits of pulse flour consumption –Convenient products to increase pulse consumption –Increased dietary fiber –Lower glycemic index –Gluten free formulations –With other cereal grains: forms a complete protein
Products with Pulse Flour Alexia Garlic Baguette Ingredients Fava bean flour: functional ingredient
Products with Pulse Flour Barilla Plus Pasta Ingredients Legume flour blend: lentils, chickpeas Good Source of Protein Source of Omega-3 Polyunsaturates
Extrusion Processing High temperature Short processing time High pressure High versatility No byproduct generation High value from low cost ingredients
Snack Foods Cheetos Chickpea Rings Ingredients Chickpea flour High in Protein Free of Preservatives
Flour What we need to know… –Functional differences –Varietal differences –Particle size differences –Concentration of pulses in blends –Functional synergies with other ingredients Challenges in incorporation of pulse flours –Texture, colour, flavour
Pulse Fiber, Protein and Starch Pea Fiber Pea Starch Pea Protein Major ComponentLevel Pea protein isolateProtein70-92% Pea protein concentrate Protein50-60% Pea starchStarch60-80% Pea fiberFiber80-90%
Fiber Source of pea fiber –Insoluble vs Soluble –Wheat bran vs Pea fiber Wheat Bran Pea Fiber
Fiber Effect of adding fiber
Pulse Fraction Products Kay’s Naturals Protein Cereal Ingredients Pea fibre Gluten free All Natural Ingredients High protein
Protein and Starch Different methods of separation –Wet milling: Solvent based extraction –Dry milling: Separation based on particle size using air streams Quality, purity, cost
Pulse fraction products KinniKritters Animal Cookies Ingredients pea starch, pea protein, pea fiber Gluten Free Wheat Free Dairy/Casein Free Egg Free Trans Fat Free
Pulse Fraction Products Friendship Light Sour Cream Ingredients: Pea starch Pea Starch Vermicelli Noodles
Functional properties of bean, pea, lentil and chickpea Foam Capacity Water Absorption Oil Absorption Emulsification Swelling Capacity Pea106~1xNA Pea Protein ~3001-3x~1x60-70NA Pea Starch NA~1x1-2xNA16-18 Pea FiberNA3-14x1-7xNA2-8 Bean60-88~1.6-3x1-2x~ ChickpeaNA~1x LentilNA~1xNA Why is this important?
What the pulse industry needs LEGUME N °5 Share the Fantasy
Conclusions Pulses can be used in a variety of applications Processed Foods and Food Service Provides Opportunity for expansion of pulse markets WHY and HOW