© Robotics - 1 Feb IRB 140 presentation

© Robotics - 2 IRB140 – Small and powerful The smallest 6 axis robot in the ABB robot range Outstanding motion technology and excellent path accuracy, as well as being highly robust A multi purpose robot

© Robotics - 3 A powerful 6 axis robot 80 mm 70 mm 6 kg Supplementary load on upper arm 1 kg Supplementary load on wrist 0.5 kg Payload 6 kg Reach 0.81 m Pos. repeatability 0.03 mm Turbo variant available

© Robotics - 4 IRB 140T – turbo Cycle-times are considerably reduced Reductions between % are possible using pure axis 1 and 2 movements. Well suited for packing applications and guided operations together with PickMaster.

© Robotics - 5 Top 5 sales arguments Very short cycle times Very reliable due to robust design Outstanding accuracy with TrueMove 2nd generation Can be mounted at any angle Built for real life Unique protection variants for a small robot

© Robotics - 6 Very short cycle times Precise dynamic model for serial robot Advanced servo control On-line optimization of robot speed and acceleration Outstanding in short and medium movements Competition Sometimes higher axis speed but lower acceleration and deceleration, which means longer cycle times.

© Robotics - 7 Very reliable due to rubust design Rigid structure+fast brakes +collision detection software = High collision resistance Spur gears for high accuracy Fully integrated cable harness Media integrated up to upper arm (IO, air, power) MTBF 204,000 h for manipulator Competition Less collision resistant due to weaker structures Compact gears – less robust Less collision resistant due to less accurate dynamic model

© Robotics - 8 Outstanding Accuracy Rigid steel structure, hardly affected by thermal expansion TrueMove 2nd generation technology ensures leading accuracy for path, position and speed Crucial in all applications with demand on precision Backlash eliminators (axis 1, 2 and 3) secure the path following Competition Less accurate dynamic models. Speed dependant path accuracy – need for adjustments and modifications Aluminium and plastic structures which are less rigid

© Robotics - 9 Accuracy test made at 1,000 mm/s Without TrueMove and QuickMove With 2nd generationTrueMove and QuickMove

© Robotics - 10 Can be mounted at any angle IRB 140 has a long reach backwards and forwards IRB 140 can be mounted in any angle No limitation on axis 1 when wall mounted Easily positioned in the robot cell or inside a machine Full work area regardless of mounting position

© Robotics - 11 Designed for Real Life Maximum payload, wrist load, and arm load at the same time Built to work with max. payload and full speed continuously in process applications Competition Increased arm load reduces payload capacity Cannot work continuously with max payload and speed

© Robotics - 12 Unique protection for a small robot FoundryPlus - protection for harsh environments Wash – protection for food industry Clean room protection (Clean Room 10 FS/ 4 ISO)

© Robotics - 13 FoundryPlus Completely fulfills the IP67 standard. It withstands lubricants and cooling liquids It continues to function flawlessly even when completely covered with sand It withstands aluminum spits and splashing as well as fluid aluminum It is washable with hot steam

© Robotics - 14 Wash Needed in the food industry where all equipment has to be thoroughly washed daily Painted with two component epoxy paint Chemical nickel-plated turning disc to increase the resistance against corrosion IP 67

© Robotics - 15 Clean room Demand from the pharmaceutical industry, solar cell manufacturing, electronics industry, etc IP67 Clean Room 10 FS/ 4 ISO FS 10 =Max. 10 particles larger than 0.5 microns are allowed per cubic feet of air The only robot on the market both Clean room (10) and steam washable (IP67)

© Robotics - 16 Protections vs competition ABBFanucMotomanKuka IRB 140LR Mate 200iCHP5KR5 IP-classIP67IP65Wrist IP67IP40 ProtectionFoundryPlusWaterproof-Dust and water- Clean room 10Clean room 100spray resistant Wash

© Robotics - 17 Main applications Welding (laser and arc) Other Dispense/coating Assembly Material handling/Machine tending

© Robotics - 18 IRB 140 in the Metal Fabrication Material handling between operations Laser welding Arc welding Inspection Inspection of final parts

© Robotics - 19 IRB 140 in the Consumer industry Picking Packing Material Handling Handling small bottles of snaps Packing of cheese

© Robotics - 20 IRB 140 in Consumer Electronics Laser welding High speed and high accuracy Clean room 10

© Robotics - 21 IRB 140 in the Plastics industry Loading/Unloading 6 kg load capacity for double gripper 6 axes for high accessibility Mounting on top of small Injection Moulding Machine Material Handling Assembly Deburring

© Robotics - 22 IRB 140 in Foundries Die Spraying Extraction Mounting at any angle 6kg payload unique Flexible cell solution by partner Evolut

© Robotics - 23 IRB 140 and its competitors ABBFanucMotomanKuka IRB 140LR Mate 200iCHP5KR5 Payload6 kg5 kg5 kg5 kg Reach810 mm700 mm701 mm855 mm Repeat ability

© Robotics - 24 Strongest Robot in Class High moment of inertia capability. Important in applications with large work objects and reorientations of the wrist, e.g press brake tending

© Robotics - 25 Foundry Plus - IP 67 - Wash Clean room 10 Small size, large working range 6 axis Floor, wall and inverted mounted - at any angle IRB140 - Summary 6 kg load capacity plus supplementary 0.5 kg on wrist and 1 kg on upper arm Low noise level Small, robust and powerful, suitable for a variety of applications