Welcome to the Kansas City OSIsoft Regional User Seminar Paul Hagan Midwest Region OSIsoft, Inc. St. Louis, MO.

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Presentation transcript:

Welcome to the Kansas City OSIsoft Regional User Seminar Paul Hagan Midwest Region OSIsoft, Inc. St. Louis, MO

In the beginning… House keeping –Cell phones –Questions PI Infrastructure - brief Agenda Review

Corporate Imperatives Improving capital utilization Improving operational performance Customer satisfaction Risk reduction & compliance Innovation and agility Resulting in compromised Quality, Security, and Profitability – Ultimately impacting the corporate bottom line Limited operational ‘visibility’ Many versions of the same data Minimal business communication and collaboration Repeating the same mistake Are these situations familiar to you?

Calgary, Alberta Issaquah, WA San Leandro, CA Phoenix, AZ Houston, TX Altenstadt, Germany OSIsoft, GmbH Perth, Australia Singapore São Paulo, Brazil Tokyo, Japan (OSIsoft) Seoul, Korea (AID) Tokyo, Japan (Yokogawa) Manama, Bahrain (MECA / EMI) Beijing, China (NetInfo) Montréal, Québec Yardley, PA Mayfield Heights, OH Johnson City, TN Savannah, GA OSIsoft Offices Naucalpan, México Tech Support Centers Durban, South Africa Shanghai, China OSIsoft Worldwide Offices

OSIsoft Is a Trusted Partner > $125M Revenues Over 20% reinvested in R&D 25+ Year History Founded 1980, 500+ professionals Recognized global leader Dominant market position across industries Recognized Experienced Knowledgeable 14,000+ Customer Installations More than 1/3 Fortune 500 Manufacturing Customers Strategic Partnerships Microsoft, SAP, Cisco 14,000+ Customers, 110+ countries Chemicals Pulp & Paper Food & Beverage Oil & Gas 15% 8% Metals & Mining 8% Power Gen 30% Emerging Water 3% T & D Pharma & Bio 20% 2% 4% PI in Industries

Evolutionary Enterprise Visibility Plant #4 Plant #2 Future Plants Production Awareness Asset optimization HSSE Monitoring Benchmarking Knowledge Management Energy Management Condition Based Maint. Production Management Environmental Compliance APC Monitoring Production Operations Center of Excellence Plant #1 PI provides an agnostic enterprise IT platform that enables scalable, evolutionary Biofuels value chain visibility, benchmarking, and optimization Inventory, Supply Chain, Market/ Cost Data Production, Market, & Supply Chain Data Enterprise Value Chain Visibility Plant #3

The Infrastructure Approach Establish a culture of change Lower the cost of curiosity In a secure manner Identify value and ratchet the corporation “67% of the value of the system we were not able to anticipate.”

Collaboration 4076b© Copyright 05/2007 OSI Software GmbH - Company Confidential Individual Enterprise Division Team Center of Excellence Everybody uses the same Data - Information - Knowledge - Rules - Tools One Version of the Truth

Value Now, Value Over Time Value and Effort Initial Software Investment { Incremental effort yields sustainable gains Effort Target (time, value) Batch Quality Monitoring Time Value with PI Energy Management Condition Based Maintenance OEE Six Sigma SQC Environmental Compliance Asset Portfolio Optimization

Value Now, Value Over Time Value and Effort Initial Software Investment { New Value Targets will Appear Effort Target (time, value) New Target Value with PI Reach the New Target Incrementally Time

Value Now, Value Over Time Value and Effort Initial Software Investment { Value Now Value Over Time Value with PI Time

$how Me the Money… Electrical – M&D Center $8/$1 invested per year Pulp and Paper – Energy Trading Desk $18/$1 invested per year Steel – Proactive vs Reactive Maintenance – 20% increase in Plant Availability Generation – Turbine Monitor – saved $6MM on warranty issue Oil and Gas – Remote Model based Optimization – 10% Increase in Production from Platform

8:40AM – 9:25AM PI – Infrastructure for High Value Projects Mike Jones Lumberton, TX

9:25AM – 10:50AM RoadMap - The Server Direction (gimme a break…10AM) Tom Hosea OSIsoft Product Manager “heeeeere’s Johnny…”

10:50AM – 11:30AM Department of Energy Projects – Securing PI and PI for Security Dale Peterson Digital Bond, Inc.

Is it lunch time yet? 11:45AM – 1:00PM in Pavilion 3

DTE Energy – Fleet Optimization Greenwood – 785 mwRiver Rouge mwFermi – 1,100 mw Monroe – 3,135 mw Trenton Channel mw Belle River – 1,260 mw St Clair – 1,417 mw Harbor Beach – 103 mw Performance Center – 11,588 mw

Kodak – Energy Information System

1:45PM – 3:15PM (break at 2:30PM) Map the Metrics to the Person Michelle Kuiee OSIsoft Certified Guru

3:15PM – 4:00PM How AEP is Approaching the Information Management Crisis by Leveraging OSIsoft’s Suite of Tools Welsh Plant Kevin Stogran Director Market Operations Support

4:30PM – 6:30PM OSIsoft Technology & CISCO ICI and ISR Appliances – “I’ll drink to that…” Matt Miller OSIsoft Partner Manager

Let’s Get Started…

Copyright © 2007 OSIsoft, Inc. All Rights Reserved Technology is Integral to Corporate Culture May 8 th, 2008 H. Kevin Stogran Director - Market Operations Support OSISoft Regional Conference, Kansas City

Copyright © 2007 OSIsoft, Inc. All Rights Reserved Agenda Who is AEP (American Electric Power) AEP’s PI History and Footprint Information Management Challenges PI Display Examples AEP’s Culture of Technology The Big Picture Challenge Technology Toolbox Portable Data Conclusion

Copyright © 2007 OSIsoft, Inc. All Rights Reserved AEP – Who We Are – By Assets One of the largest U.S. electricity generators ( ~ 38,000 MWs) with a significant cost advantage in many of our market areas Largest consumer of coal in the Western Hemisphere Operations within four RTO’s PJM SPP ERCOT MISO A leading consumer of natural gas Major wind power developer (#3 in U.S. in 2005) 39,000 miles of transmission 186,000 miles of distribution Coal transportation 7,000 railcars 2,230 barges and 53 towboats 5 million customers

Copyright © 2007 OSIsoft, Inc. All Rights Reserved PI History – Where Have We Been AEP began installing PI servers in 1993 Five servers installed between 1993 – 1998 –Conesville 5, Conesville 6, Conesville 4, Sporn 5, Muskingum 5 Bank License 40,000 Tags (1998) Corporate PI server installed in 1999 Most plant PI servers installed after 1999 Plant’s Question - How Do You Justify PI? The Annual Bank AEP “All you can Eat” Contract 2004 (aka EA) Development partnership with Transpara, 2006 Current Contract

Copyright © 2007 OSIsoft, Inc. All Rights Reserved AEP’s Current PI Footprint Servers –4 Corporate PI Server –49 Plant PI Servers –2 Plant Simulator PI Servers –3 Transmission PI Servers –2 IT Monitor PI Servers –60 Total PI Servers PI Tags –AEP total tag usage is about ~ 500,000 tags –Plant PI servers have over 325,000 Tags Plants server tag counts range from 75 tags to over 20,000 tags –Corporate PI server has over 75,000 tags –IT Monitor server has over 70,000 tags –Transmission PI servers have over 50,000 tags Processbooks –No Idea Anymore! –Control Access As Needed, Not Desktop Applications.

Information Management Challenges Aging Workforce –Provide Smart Displays Improve Information Management –Millions and Millions Points of Data! How Do We Use Information to Be: – More Productive ? – Retain / Expand Knowledge and Experience ? – More Cost Effective ? – More Responsive to RTO Market Needs Process More Data with Same Staff. Be Aware of Market Conditions and Current Situational Awareness

Conventional PI Development

PI Helps Control Production Costs

PI Brings Diverse Data to One Graphical View

Copyright © 2007 OSIsoft, Inc. All Rights Reserved Building Diverse Monitor Capability (RTWebParts)

Copyright © 2007 OSIsoft, Inc. All Rights Reserved AEP Processbook Menu

IT Monitor of Critical Systems IT Monitoring Corporate and Plant PI Server Monitoring –Hardware statistics (CPU Use, Memory Use, Network, etc) –PI statistics (Snapshot, Archive, Cache, Interfaces, etc.) Backup Generator and Inverter Monitoring Computer Center Temperature and Humidity Monitoring 70,000 Tags in One Year. Used to Measure Business Disruptions for IT’s ICP

AEP’s Culture of Technology Use technology to enhance and expand our staff’s capability and maintain headcount (FTE’s) Single point of data entry, and share that data and it’s context. It’s better to have too much data than not have what you need after the fact. When in doubt, store it. Simplify the user’s interface and experience. Get the data to the right person, at the right time. Understand the “True Costs” of technology and the data experience. Empower the staff to use technology, don’t top down constrain them. –AEP’s Contract – encourage the use of technology; don’t discourage it. –Transpara grass roots expansion.

The Road Ahead in PI Development

The Challenge Provide Those That Need The Data The Big Picture

The Technology Toolbox Provide the Technology –Eliminate the Roadblocks Provide the Drive Enable the Team to Get It Done ProcessBook Transpara SharePoint PI Server

Wireless Potential in a Power Plant

Centralized Data Monitoring

Central Monitoring Network Backbone (typical)

Portable Data – Transpara / PI Web Services XML over HTTP

Copyright © 2007 OSIsoft, Inc. All Rights Reserved Transpara – Plant PI Ping Status

Copyright © 2007 OSIsoft, Inc. All Rights Reserved Monitoring of Critical Systems

Copyright © 2007 OSIsoft, Inc. All Rights Reserved KPI Map – Full Overview

Conclusion The Future is Upon Us ! –We Intend to Use Information Technology to Make Us: More Effective ! More Responsive ! More Flexible ! More Profitable !