24/03/2006 Introduction to IMO Performance Standard for Protective Coating and IACS Common Structural Rules BV Surveyor’s Training Development Department

2 Design of the Coating System 24/03/2006 SUMMARY 1 Introduction 2 Design of the Coating System 3 Agreement on the inspection procedures & plan 4 New Construction 5 Coating Technical File Development Department

24/03/2006 1 Introduction Development Department

1 Introduction – Key Dates Entry into force of PSPC: Adoption of PSPC: 24/03/2006 Introduction – Key Dates Adoption of PSPC: Entry into force of PSPC: Dec. 2006 1st July 2008 1st Jan. 2009 1st July 2012 Delivery Keel laying* * In absence of a building contract Building contract - MSC.215 (82) (PSPC) - MSC.216 (82) Statutory matter SOLAS Reg. II-1 / 3-2 amended by MSC.216(82) WBT All Ships ≥ 500 G.T. , DSSS Bulk Carriers ≥ 150 M Development Department

1 Introduction – Key Dates Entry into force of PSPC: Adoption of PSPC: 24/03/2006 Introduction – Key Dates Adoption of PSPC: Entry into force of PSPC: Dec. 2006 1st July 2008 1st Jan. 2009 1st July 2012 June 2008 Delivery Keel laying* - IACS UI SC 223 * In absence of a buliding contract Building contract - MSC.215 (82) (PSPC) - MSC.216 (82) Statutory matter SOLAS Reg. II-1 / 3-2 amended by MSC.216(82) WBT All Ships ≥ 500 G.T. , DSSS Bulk Carriers ≥ 150 M Development Department

CSR ships « contracted » for construction 1 24/03/2006 Introduction – Key Dates Adoption of PSPC: Entry into force of PSPC: Dec. 2006 1st July 2008 July 2009 - IACS PR 34 (Last revision) Adoption & Application : - IACS PR 34 (Rev.0) IACS CSR Rules CSR ships « contracted » for construction Development Department

1 Introduction – Key Dates Entry into force of PSPC: Adoption of PSPC: 24/03/2006 Introduction – Key Dates Adoption of PSPC: Entry into force of PSPC: Dec. 2006 1st July 2008 Dec. 2008 - BV NR 530 (Rev.1) Adoption & Application : - BV NR 530 (Rev.0) BV Rule Note Coating Performance Standard CSR ships « contracted » for construction: Additional service feature CPS(WBT) Ships other than those subject to CSR rules and/or SOLAS II-1 / 3-2 : Additional class notion CPS(WBT) Development Department

2 Definitions & General Principles Coating System Approval 24/03/2006 2 Definitions & General Principles Coating System Approval Statement of Compliance Certificate or Type Approval Certificate Coating Manufacturers Third Party Shipyard, Shipowner, Coating Manufacturer Administration or Recognized Organization Inspection Agreement Approved Coating system, Surface preparation, Coating application Coating Technical File (CTF) Ship Construction Process Primary Surface preparation (shop primer application ) After the Blocks Construction (SSP) After the Blocks Assembly Shipyard Administration or Recognized Organization Development Department

2 Design of the Coating System 24/03/2006 2 Design of the Coating System Development Department

2 Design of the Coating Standard 4 – Coating standard 24/03/2006 2 Design of the Coating Standard 1 – Purpose 2 – Definitions 3 – General principles 4 – Coating standard 4.4 - Table 1 - Basic coating system requirements 5 – Coating system approval 6 – Coating inspection requirements 6.2 - Table 2 - Inspection items 7 – Verification requirements 8 – Alternative systems Annex 1 - Test procedures for coating qualification Annex 2 - Typical reports Annex 3 - Dry film thickness measurements Development Department

2 Design of the Coating Standard 24/03/2006 2 Design of the Coating Standard IMO MSC.215(82) describes the coating design process on the base of requirements in Table 1 § 1 Selection of the coating System (Table 1. § 1.1) Coating pre-qualification test (Table 1. § 1.3) Design of Coating System Job Specification (Table 1. § 1.4) NDFT (Table 1. § 1.5) Development Department

24/03/2006 3 Tripartite Agreement Development Department

3 Tripartite Agreement 1 – Purpose 2 – Definitions 24/03/2006 3 Tripartite Agreement 1 – Purpose 2 – Definitions 3 – General principles 4 – Coating standard 4.4 - Table 1 - Basic coating system requirements 5 – Coating system approval 6 – Coating inspection requirements 6.2 - Table 2 - Inspection items 7 – Verification requirements 8 – Alternative systems Annex 1 - Test procedures for coating qualification Annex 2 - Typical reports Annex 3 - Dry film thickness measurements Development Department

3 Tripartite Agreement Is to cover at least the following: 24/03/2006 3 Tripartite Agreement Is to cover at least the following: The scope of inspection, Who carries out the inspection, The qualifications of the coating inspector(s) and appointment, The areas of responsibility of each coating inspector. Is to be reviewed by the qualified BV Surveyor and prior to commencement of any coating works To facilitate the review, the following shall be available: Coating Specification including selection of areas (spaces) to be coated, selection of coating system, surface preparation and coating process, Statement of Compliance or Type Approval of the coating system, Development Department

24/03/2006 3 Tripartite Agreement Coating inspector qualification required by MSC.215(82) (§6.1.1) : NACE Coating Inspector Level 2, FROSIO Inspector Level III, Or equivalent as verified by the Administration Coating inspector qualification required by UI SC 223/PR34/NR530 : NACE Coating Inspector Level 2, FROSIO Inspector Level III, Plus at least 2 years relevant coating inspector experience When more than one CI is assigned, their areas of responsibilities are to be identified. Development Department

24/03/2006 4 New Construction Development Department

4 New Construction 1 – Purpose 2 – Definitions 3 – General principles 24/03/2006 4 New Construction 1 – Purpose 2 – Definitions 3 – General principles 4 – Coating standard 4.4 - Table 1 - Basic coating system requirements 5 – Coating system approval 6 – Coating inspection requirements 6.2 - Table 2 - Inspection items 7 – Verification requirements 8 – Alternative systems Annex 1 - Test procedures for coating qualification Annex 2 - Typical reports Annex 3 - Dry film thickness measurements Development Department

Primary Surface Preparation 24/03/2006 4 New Construction- Primary Surface Preparation Primary Surface Preparation Development Department

4 New Construction- Primary Surface Preparation 24/03/2006 4 New Construction- Primary Surface Preparation Primary Surface Preparation Inspection items defined in MSC.215(82) Table 1 and Table 2 Blasting and Profile, Cleanliness Shop primer application Solas II-1 Reg 3.2: Amendments 1996 Qualified Coating Inspectors shall carry out inspection of the PSP and issue the coating log(s) Development Department

4 New Construction- Primary Surface Preparation 24/03/2006 4 New Construction- Primary Surface Preparation Characteristics Requirement IMO PSPC Table 1 Cleanliness grade Sa 2½ (*ISO -8501-1:1988/suppl. 1994). Profile 30-75 mm ( Fine(G) to Medium(G) *ISO 8503-1/2 ). Level of contaminants No oil, [salts] < 50 mg/m² NaCl (*ISO -8502-6). Environmental parameters RH% < 85%RH, Steel T°> 3°C + Dew point T° Shop primer compatibility Thickness and Curing time have to be recorded. Development Department

4 New Construction- Secondary Surface Preparation 24/03/2006 New Construction- Secondary Surface Preparation Secondary Surface Preparation Inspection items defined in MSC.215(82) Table 1 and Table 2 Steel Preparation Surface treatment Surface treatment after erection Qualified Coating Inspectors shall carry out inspection of the SSP and issue the coating log(s) Development Department

4 New Construction- Secondary Surface Preparation 24/03/2006 New Construction- Secondary Surface Preparation Characteristics Requirement IMO PSPC Table 1 Steel condition Edges rmin> 2mm, Welds defects treated (*ISO -8501-3 Grade P2 ). Surface treatment Sa 2½ for damaged shop primer and welds. Sa 2 for areas where at least 70% of shop primer (non compatible) has been removed 30-75 mm ( Fine(G) to Medium(G) *ISO 8503-1/2 ) in case of full or partial blasting. Level of contaminants No oil, [salts] < 50 mg/m² NaCl (*ISO -8502-6). Dust quantity rating ״1 ״ for dust size ״3 ״ ,״4 ״ ,״5 ״ for lower size dust to be removed if visible (*ISO 8502-3) Development Department

Surface treatment after erection Level of contaminants after erection 4 24/03/2006 New Construction- Erection Surface Preparation Characteristics Requirement IMO PSPC Table 1 Surface treatment after erection St3 or better Sa 2½ for butts. St3 for small damages (up to 2% of total area). Sa 2½ for contiguous damages (25 m² or over 2% total area). 30-75 mm ( Fine (G) to Medium (G) *ISO 8503-1/2 ) in case of full or partial blasting. Level of contaminants after erection No oil, [salts] < 50 mg/m² NaCl (*ISO -8502-6). Dust quantity rating ״1 ״ for dust size ״3 ״ ,״4 ״ ,״5 ״ for lower size dust to be removed if visible (*ISO 8502-3) Development Department

Erection/Surface treatment 4 24/03/2006 New Construction- Coating Application Coating application Erection/Surface treatment 1st Coating Stripe Coating 2nd Coating Coating Repair Inspections items defined in MSC.215(82) Table 1 and Table 2 Qualified Coating Inspectors shall carry out inspection of the Coating Application and issue the coating log(s) Development Department

4 New Construction- Coating Application 24/03/2006 New Construction- Coating Application Characteristics Requirement IMO PSPC Table 1 Environmental parameters RH% < 85%RH, Steel T°> 3°C + Dew point T° NDFT measurements NDFT to be confirmed according to Annex 3 Repairs Defective areas to be marked up Repairs to be re-checked and documented Development Department

: Flat area (1 reading / 5 m2) 4 New Construction- NDFT Measurements Annex 3 : Long & Trans (2 reading/2~3m) : Flat area (1 reading / 5 m2)

One reading from each side of the opening 4 New Construction- NDFT Measurements Annex 3 One reading from each side of the opening

4 New Construction- CI Inspections 24/03/2006 New Construction- CI Inspections Coating Inspector shall inspect coating process by carrying out inspection items of MSC.215(82) Table 2: Development Department

4 New Construction- CI Inspections 24/03/2006 New Construction- CI Inspections Coating Inspector shall inspect coating process by carrying out inspection items of MSC.215(82) Table 2: ALL INSPECTIONS HAVE TO BE RECORDED (Coating Log) THESE REPORTS HAVE TO BE INCLUDED IN THE CTF ALL REPORTED NON-CONFORMITIES NEED TO BE CLEARED Development Department

IMO PSPC - Coating Process 24/03/2006 Coating Manufacturer 2 IMO PSPC - Coating Process Inspection Agreement Coating specifications (Technical data sheet & statement of compliance or type approval certificate) International Standard and Rule for CPS issue statement of compliance or TAC request agree Shipyard Shipowner Bureau Veritas review submit Phase 2: conformance of coating works with PSPC check ID on containers implement BV carries out some verifications as detailed in the PR34 / UI SC 223 / NR 530 which are based on PSPC requirements Development Department

4 New Construction-Verification of Application of the PSPC 24/03/2006 New Construction-Verification of Application of the PSPC Procedure for Verification of Application of the PSPC § 7 (IACS PR 34 / UI SC 223 / NR 530) Checking that the Statement of Compliance (SOC) or Type Approval Certificate (TAC) comply with PSPC Checking that coating identification on representative containers is consistent with the coating identified in the above documents Checking that the inspector is qualified in accordance with the qualification requirements Checking on sampling basis that inspector’s reports of surface preparation and coating application indicate the compliance with manufacturer’s Technical Data Sheet and Statement of Compliance or Type Approval Certificate Monitor on sampling basis the coating inspections. Development Department

4 New Construction-Verification of Application of the PSPC 24/03/2006 Procedure for Verification of Application Solas II-1 Reg 3.2: Amendments 1996 Development Department

5 Coating Technical File 24/03/2006 5 Coating Technical File Development Department

5 Coating Technical File (CTF) 1 – Purpose 2 – Definitions 24/03/2006 5 Coating Technical File (CTF) 1 – Purpose 2 – Definitions 3 – General principles 4 – Coating standard 4.4 - Table 1 - Basic coating system requirements 5 – Coating system approval 6 – Coating inspection requirements 6.2 - Table 2 - Inspection items 7 – Verification requirements 8 – Alternative systems Annex 1 - Test procedures for coating qualification Annex 2 - Typical reports Annex 3 - Dry film thickness measurements Development Department

5 Coating Technical File (CTF) 24/03/2006 Coating Technical File (CTF) Procedure for CTF review (IACS PR 34 / UI SC 223 / NR 530) The Shipyard is responsible for compiling the CTF The CTF is reviewed for content in accordance of PSPC § 3.4 / 3.4.2 Development Department

5 Coating Technical File (CTF) 24/03/2006 Coating Technical File (CTF) Procedure for CTF review (IACS PR 34 / UI SC 223 / NR 530) Statement of Compliance (SOC) or Type Approval Certificate (TAC) Technical Data Sheet (TDS) Shipyard work records of coating application Shipyard’s verified Inspection Report Procedures for inspection and repair of coating system during ship construction Coating log from coating inspector Procedures for in-service maintenance and repair of coating system* *Guidelines by the Organization: Final draft by DE 52 to MSC 85 Development Department

5 Coating Technical File (CTF) 24/03/2006 Coating Technical File (CTF) Procedure for CTF review (IACS PR 34 / UI SC 223 / NR 530) Any deviations found during the review are to be raised with the Shipyard, which is responsible for identifying and implementing the corrective actions. The CTF is to be kept on board and maintained throughout the life of the ship Development Department

24/03/2006 Development Department