1 Hand tool safety Respect the hazards
2 Section I Introduction
3 Introduction: Tool design Tool hazards Work set-up PPE Inspection, maintenance, repair
4 Section II Tool types, quality, design
5 Hammers, mallets: Nail – nails Ball peen – chisels Mallets Sledgehammers
6 Pliers: Grip material
7 Cutters, snips: Cut material
8 Wrenches: Open-end – light, medium duty Box – heavy duty
9 Saws: Wood – Cross-cut Wood – Ripping Metal – Hack saw
10 Knives: Keep sharp
11 Screwdrivers: Type Tip size Use as designed
12 Non-sparking: Flammable atmospheres
13 Tool quality: Strong metal
14 Tool design: Handle design Proper tool use
15 Handles: Comfortable fit Cushioned handles Control
16 Handle size: Power Precision Wrist angle
17 Section III Tool Hazards
18 Hazards: Misuse Improper maintenance
19 Improper maintenance: Loose handles Mushroomed heads
20 Potential injuries: Eye injuries Cuts Fractures
21 Hazards during use: Flying chips, debris Sparks Dropped tools Too heavy, large Ergonomics
22 Section IV Work set-up
23 Work set-up: Easy to reach Right height
24 Work set-up: Secure parts Secure, balanced position Screens, barricades
25 Section V Personal Protective Equipment (PPE)
26 Eye protection: Chips Splashes Sparks Dust Debris Face shield
27 Hand protection: Cuts Vibration Impact
28 Other PPE: Hearing protection Respirators Steel-toed footwear Head protection
29 Section VI Inspection, Maintenance, and Repair
30 Inspection: Before & after each use
31 Inspection: Cracked/loose parts Bent shafts Dull, damaged cutting surfaces Damaged gripping surfaces Mushroomed striking surfaces
32 Maintenance: Keep tools clean Sharpen cutting edges Oil, lubrication Proper storage
33 Repair: Out of service immediately “Do Not Use” tag Authorized employees Manufacturer specifications Discard or repair
34 Section VII Conclusion
35 Summary: Tool design Tool hazards Work set-up PPE Inspection, maintenance, repair
36 Questions?