Th e E u r o p e a n T y r e a n d R i m T e c h n i c a l O r g a n i s a t i o n 1 Torque Influence on C3 category tyres Geneva WP29 / GRB 51 st session.

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Presentation transcript:

Th e E u r o p e a n T y r e a n d R i m T e c h n i c a l O r g a n i s a t i o n 1 Torque Influence on C3 category tyres Geneva WP29 / GRB 51 st session February 15-17, 2010 Informal Document No. GRB (51st GRB, February 2010, Agenda Item 4(b)) The tyres when type approved according to R should not be overruled by R51.03

2 Th e E u r o p e a n T y r e a n d R i m T e c h n i c a l O r g a n i s a t i o n Regulations on Sound Emissions for Exterior Noise Tyre type approval All tyres have to fulfill UNECE R117 during constant rolling at 70 km/h with engine off (Uniform provisions concerning the approval of tyres with regard to rolling sound emissions) Vehicle type approval The tyre is part of the vehicle test UNECE R51 during pass-by at 35 km/h with accelerated vehicle, WOT ( Uniform provisions concerning the approval of motor vehicles having at least four wheels with regard to their noise emissions) Coast-by 70 km/h Pass-by noise (WOT)= Coast-by 35 km/h + torque induced noise + vehicle noise WOT = Wide Open Throttle Coherency between legal requirements of R117 and R51Amend. is needed.

3 Th e E u r o p e a n T y r e a n d R i m T e c h n i c a l O r g a n i s a t i o n Drive-By – R51 – Method Evolution Current Test Method – R Unloaded vehicle - Reference point: vehicle front - Tyres at min tread depth can be used - Engine speed A-A: Prescribed ½ (or ¾) of N_Pmax - Engine speed B-B: divers 1600 – 2100 tpm (MX) - Gears: several F.e at 12-speed gearbox - Power train load: 10 % - 75 % - Overall max. SPL (left or right) determines result Future Test Method – R Partially loaded vehicle 50 kg/kW – rear axle 75% max - Reference point: engine front - Tyres tread depth at min 80% of the full tread depth - Engine speed A-A: vehicle dependent - Engine speed B-B: Min. 85% of N_Pmax 1615 tpm (MX) - Gears: 1 (sometimes 2) Gear with 35 km/h at 85% of N_Pmax - Power train load: 80 % % - Mean of max. SPL LE and max. SPL RI determines result The two methods are different, not correlated and then can result on higher noise level. Main impact for the tyre is the modification of constraint on tyre tread depth.

Th e E u r o p e a n T y r e a n d R i m T e c h n i c a l O r g a n i s a t i o n 4 European Typical Configuration of Tractor-Trailor-Units Ribs Sipes Snow Ribs Blocks/Sipes Snow Ribs ●Transmission of Driving Forces ●Traction/Snow tyres; ~40% of all Truck tyres Steer Axle, Drive Axle and Trailer Axles of Trucks are equipped with different Tyre Types. ●Free Rolling Tyres ●Drive Tyres●Steer Tyres Different countries and different regions need / prefer different types

Th e E u r o p e a n T y r e a n d R i m T e c h n i c a l O r g a n i s a t i o n 5 EngineExhaust system Gearbox Drive shaft tyre/roadAir braking system Air intake Engine brake Fan Axle Vehicle only 8 vehicle Tyre / Road + = Overall Noise Level R51.03 Pass-By R51.03 Principle Sound Sources

Th e E u r o p e a n T y r e a n d R i m T e c h n i c a l O r g a n i s a t i o n 6 Pass-By Test Procedure for R51.03 SPL Calculation of Sound Sources + = Coast By 35 km/h Measured Tyre Torque Effect Calculated Overall Noise Level R51.03 (Annex 3) Measured + + Vehicle only 8 sound sources Measured = = Under vehicle configuration legislation

Th e E u r o p e a n T y r e a n d R i m T e c h n i c a l O r g a n i s a t i o n 7 SPL in dB(A) = Main Influences Pass-By R51.03 Example for a steer tyre 71 Engine Exhaust sys. Gearbox Others Fan 64 Air intake Air Sys. Drive Shaft Axle SPL distributed to Sources Coast By 35 km/h Measured Tyre Torque Effect Calculated Vehicle only Measured Overall Noise Level R51.03 Measured Vehicle B Vehicle A Vehicle B Vehicle A Vehicle BVehicle A Steer Tyre 77 Σ ~ 10 dB (A)

Th e E u r o p e a n T y r e a n d R i m T e c h n i c a l O r g a n i s a t i o n = dB(A) 64 dB(A) dB(A) Nm 71 79dB(A) 64 dB(A) dB(A) Nm Assumption: Same level for vehicles Values rounded Pass-By R51.03 Calculation for Steer Tyre with higher Vehicle Torque will increase for vehicle with high torque. 77 Σ Vehicles with torque up to axle fulfill current limits (80 db(A), only with smooth tyres 10  15 dB (A) Engines with torque > Nm are on the market Linear Influence of Torque on Tyre Noise (0.6 db(A) /1000 Nm measured)

9 Th e E u r o p e a n T y r e a n d R i m T e c h n i c a l O r g a n i s a t i o n Test Program for R51.03 Induced Noise for N3-Vehicles As the tyre industry is not allowed to contribute to the results of the monitoring program of ECE and EC during the revision of R51.02, a measurement program was made by the tyre industry to study the influence of torque in the new procedure R51.03 as follows: Two vehicles from different manufactures with a torque of about axle and the same steer tyres at the steer axles were measured with different twins in 315/80 R22.5 at the drive axles: 13 drive tyres from manufacturer A 8 drive tyres from manufactures B 3 drive tires from manufacturer C 3drive tyres from manufacturer D 8steer tyres from manufacturer A-D All tyres fulfill the limit levels of the current R117. All tyres were additionally tested and verified in this program

Th e E u r o p e a n T y r e a n d R i m T e c h n i c a l O r g a n i s a t i o n 10 R117 value rounded down to next integer minus 1 dB(A) Vehicle B Vehicle A Manuf. 1Manuf. 2Manuf. 3Manuf. 4STEER Manuf. 1 Manuf. 2Manuf. 3Manuf. 4STEER SPL in dB(A) Drive Steer All tyres used in the test fulfill the current R117 limits Different levels between vehicle A and vehicle B occur due to different wheelbases Current limit for normal C3 New limit normal C3 Current limits for M+S C3 New limit traction C3

Th e E u r o p e a n T y r e a n d R i m T e c h n i c a l O r g a n i s a t i o n = DRIVE STEER SPL in dB(A) Coast By 35 km/h Measured Tyre Torque Effect Calculated Vehicle only Measured Overall Noise Level R51.03 Measured Vehicle B Vehicle A Vehicle B Vehicle A Vehicle B Vehicle A Same level for both vehicles Pass-By - R51.03 Results of 35 Sets 77 Σ axle Nm

Th e E u r o p e a n T y r e a n d R i m T e c h n i c a l O r g a n i s a t i o n 12 Vehicle B Vehicle A Manuf. 1Manuf. 2Manuf. 3Manuf. 4STEER Manuf. 1Manuf. 2Manuf. 3Manuf. 4 STEER Pass-By R51.03 Overall Noise Level SPL in dB(A) R51.03 value mathematical rounded DRIVE STEER All drive tyres are between dB(A) Steer tyres are between dB(A)

13 Th e E u r o p e a n T y r e a n d R i m T e c h n i c a l O r g a n i s a t i o n With the evolution of the R51.03, the tyre has become the major noise source in the vehicle test. By increasing torque, the tyre/road noise increases. Torque effect as the main factor should be adequately considered in the regulation. Different tyre types are required to ensure vehicle stability and traffic safety. All measured tyres shown in the presentation fulfill the current tyre type approval levels (R117). All measured drive tyres have noise levels from 80 dB(A) to 86 dB(A) (R51.03), measured with axle torque of Nm. Vehicles measured according to R51.03 have higher noise levels. Tyres type approved to R should not be overruled by R Even tyres that will comply with future lower noise limits of R will not comply with this R Conclusions Pass-By R51.03 – Overall noise level

14 Th e E u r o p e a n T y r e a n d R i m T e c h n i c a l O r g a n i s a t i o n End of presentation