Status of R&D and Beam Plans for Low-Impedance Collimators F. Carra 1,2 A. Bertarelli, R. Bruce, A. Dallocchio, M. Garlasché, L. Gentini, P. Gradassi,

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Presentation transcript:

Status of R&D and Beam Plans for Low-Impedance Collimators F. Carra 1,2 A. Bertarelli, R. Bruce, A. Dallocchio, M. Garlasché, L. Gentini, P. Gradassi, M. Guinchard,, A. Manousos, E. Quaranta, S. Redaelli, A. Rossi, O. Sacristan de Frutos, V. Vlachoudis, and many others! (1) CERN – European Organization for Nuclear Research, Geneva, Switzerland (2) Politecnico di Torino, Turin, Italy 4 th Joint HiLumi LHC-LARP Annual Meeting KEK, Tsukuba, Japan– 19 November, 2014

 R&D on novel collimator materials  TCSPM collimator for HL-LHC era  Future HiRadMat experiments  Summary Federico Carra – EN-MME Outline 2

 R&D on novel collimator materials  TCSPM collimator for HL-LHC era  Future HiRadMat experiments  Summary Federico Carra – EN-MME Outline 3

Context Federico Carra – EN-MME4 What is HL-LHC Energy equivalent to? 160 kg TNT TGV  Future HL-LHC beam will store unprecedented energy (678 MJ) released, in case of impact on BIDs, in few microseconds!  Collimator materials must withstand such energetic beam impacts as well as guarantee jaw geometrical stability in standard operation  Collimators are also the highest contributors to machine RF impedance, which potentially leads to serious instabilities  Resistive-wall impedance is decreased by increasing the electrical conductivity of jaw materials  Further material requirements include radiation hardness, UHV compatibility, industrial feasibility, machinability 30 kg Milk Chocolate USS Harry S. Truman

R&D on Novel Materials Federico Carra – EN-MME5  Extensive R&D program launched at CERN in partnership with industries and other institutions  Aim: explore/develop composites combining the properties of graphite or diamond (low , high, low  ) with those of metals and transition metal-based ceramics (high R M, good  )  Amongst many investigated materials, most interesting are Copper-Diamond and Molybdenum Carbide-Graphite  Production techniques include Rapid Hot Pressing, Liquid Phase Sintering and Liquid Infiltration

Copper-Diamond Federico Carra – EN-MME6  Developed by RHP-Technology (Austria) BC “bridge” stuck on CD surface. No CD graphitization  Composition :  60%v diamonds (90% 100 µm, 10% 45 µm)  39%v Cu powder (45 µm)  1%v B powder (5 µm)  No diamond degradation  Thermal (~490 Wm -1 K -1 ) and electrical conductivity (~12.6 MSm -1 )  No direct interface between Cu and CD (lack of affinity) impairs mechanical strength. Issue partyl offset by limited bonding assured by Boron Carbide (~120 MPa)  Cu low melting point (1083 °C)  CTE increases significantly with T due to high Cu content (from ~6 ppmK -1 at RT up to ~12 ppmK -1 at 900 °C)

Federico Carra – EN-MME7 Molybdenum Carbide-Graphite  Broad range of processes and compositions investigated (Molybdenum, Natural Graphite, pitch-based Carbon Fibers)  Why Natural Graphite?  Low CTE (along basal plane)  High Thermal Conductivity (along basal plane)  Low Density  Very High Service Temperatures  High Shockwave Damping  Low cost  Why Mesophase Pitch-based Carbon Fibres?  Increase mechanical strength  Contribute to Thermal Conductivity (highly ordered structure)  Why Molybdenum?  Refractory metal  Density lower than Tungsten  Co-developed by CERN and Brevetti Bizz (Italy)

Federico Carra – EN-MME8 Molybdenum Carbide-Graphite Fracture surface of MoGr with fibres

Federico Carra – EN-MME9  Electrical conductivity (  : 1 order of magnitude higher than CFC  Coating with chemically-affine material to further increase  by another order of magnitude Core Mo Coating Carbide layer  Mo coating: promising in terms of  and chemical affinity  R&D ongoing on low-Z, high- , refractory layers to boost the coating resistance to particle beam impacts Molybdenum Carbide-Graphite Courtesy of N. Mounet MoGr with Mo cladding Interface Mo/MoGr  Factor 100 in electrical conductivity  factor 10 in impedance reduction of the LHC collimators!

 R&D on novel collimator materials  TCSPM collimator for HL-LHC era  Future HiRadMat experiments  Summary Federico Carra – EN-MME Outline 10

TCSPM collimator Federico Carra – EN-MME11  Main objective: install a new low-impedance secondary collimator prototype (TCSPM) in the LHC in early 2016  New design studied: the active jaw can be made of CuCD or MoGr without any modification to the other components Screwed back stiffener Bloc clamps MoGr or CuCD blocs Brazed cooling circuit Housing 88  1m active jaw made of 10 composite blocs  Clamped solution to avoid stress concentration on the material, allowing sliding between components with different CTE  Brazed cooling circuit  Screwed stiffener to increase the geometrical stability of the jaw

TCSPM collimator Federico Carra – EN-MME12  Jaw 100 mm longer than TCSP, allowing a reduction of the tapering angle to further decrease the collimator impedance  The tapering will also be made of a novel composite, to increase its robustness to particle beam impact 1294 mm 1000 mm TCSX section TCTP section

13 TCSPM assembling procedure Federico Carra – EN-MME

 R&D on novel collimator materials  TCSPM collimator for HL-LHC era  Future HiRadMat experiments  Summary Federico Carra – EN-MME Outline 14

Future HiRadMat Experiments Federico Carra – EN-MME15  The final choice of the active jaw material can be made only after a robustness test against particle beam impacts at the highest possible intensity (ideally HL-LHC beam parameters)  With this goal, an experiment named HRMT-23 will be performed in Spring 2015 in the HiRadMat facility  Other objectives of the experiment include:  Determine damage thresholds for secondary collimators with BPM buttons (TCSP) and for TCSPM  Acquire online data about response of complete jaws to beam impact  Assess impact consequences on jaws components after irradiation Quick overview of HRMT-23 in the next slides: for more details on this and other future collimation-related tests in HiRadMat (SLAC collimator, MultiMat) please refer to the presentation: “Planned HiRadMat beam tests on collimation materials”, F. Carra et al. - WP5/7/14 SessionPlanned HiRadMat beam tests on collimation materials Quick overview of HRMT-23 in the next slides: for more details on this and other future collimation-related tests in HiRadMat (SLAC collimator, MultiMat) please refer to the presentation: “Planned HiRadMat beam tests on collimation materials”, F. Carra et al. - WP5/7/14 SessionPlanned HiRadMat beam tests on collimation materials  Approved by the HiRadMat Scientific Committee and recently submitted to the HiRadMat Technical Board

HRMT-23 Experiment Federico Carra – EN-MME16  3 separate complete jaws extensively instrumented.  Stainless steel vacuum vessel (p > mbar). Quick dismounting system to access and manipulate jaws in a glove box. On a standard HiRadMat table  Control system derived from HRMT-14. Horizontal (jaws) and vertical (whole tank) movement enabled.  Total expected number or protons ~ 3e14 p

HRMT-23 Experiment Federico Carra – EN-MME17 Currently envisaged proposal for Jaws: 1. TCSPM with 10 Molybdenum Carbide–Graphite inserts (some inserts possibly coated) 2. TCSPM with 10 Copper–Diamond inserts 3. TCSP jaw: to verify the resistance of C/C jaw, metallic taperings and BPM buttons to beam injection accident with HL-LHC parameters

 R&D on novel collimator materials  TCSPM collimator for HL-LHC era  Future HiRadMat experiments  Summary Federico Carra – EN-MME Outline 18

Summary Federico Carra – EN-MME19  Bringing LHC beyond nominal performances (HL-LHC) will require a new generation of collimators embarking novel advanced materials  An ambitious R&D program is focusing on the development, simulation and test of such materials: the most promising are CuCD and MoGr  In particular, the use of these composites would decrease the collimators impedance by a factor of 10  A new collimator design based on these two novel materials has been studied: thanks to its flexibility, it permits a late choice of the active jaw material  To provide indications about the material choice, and to validate the proposed design and the simulations performed, a new experiment called HRMT-23 is scheduled in 2015 in HiRadMat  On the basis of HRMT-23 results, a TCSPM prototype will be built and installed in the LHC in early 2016

Federico Carra – EN-MME20