Lockout/Tagout for Affected Employees Understand the Basics

2 Section I Introduction

3 Introduction Lockout/tagout Lockout/tagout Employees Employees Purpose Purpose

4 Introduction Procedures Procedures Tagout Tagout

5 Section II What is lockout/tagout?

6 Lockout/tagout (LOTO) Prevents injury: Servicing Servicing maintenance maintenance

7 Lockout/tagout (LOTO) Locks Locks Tags Tags Stop energy flow Stop energy flow

8 LOTO devices Locks Locks Blanks Blanks Blinds Blinds Covers Covers

9 LOTO devices Lockout/tagout only Lockout/tagout only Durable Durable Standardized Standardized Identify employee Identify employee

10 Section III Employee designations

11 Employee designations Authorized: applies locks and tags applies locks and tags does service, maintenance work does service, maintenance work

12 Employee designations Affected: machine operator machine operator works where LOTO is used works where LOTO is used

13 Employee designations Other: may work were LOTO may be used may work were LOTO may be used

14 Affected employee Purpose Purpose Use Use Stay clear Stay clear

15 Section IV Purpose

16 Purpose Service, maintenance Service, maintenance Unexpected startup Unexpected startup Can cause injury Can cause injury

17 Service/maintenance Construct Construct Install Install Set up Set up Adjust Adjust Inspect Inspect

18 Service/maintenance Modify Modify Lubricate Lubricate Clean Clean Clear jams Clear jams Tool changes Tool changes

19 LOTO during normal production Remove/bypass guard Remove/bypass guard Body in point of operation Body in point of operation Minor tool changes Minor tool changes

20 LOTO standard 29 CFR

21 Section V Lockout/tagout procedures

22 Energy sources Electrical Electrical Mechanical Mechanical Hydraulic Hydraulic Pneumatic Pneumatic Steam Steam

23 Energy sources Fluids under pressure Fluids under pressure Chemical Chemical Gases Gases Gravity Gravity Thermal Thermal

24 Apply LOTO 1. Prepare for shutdown review energy information review energy information review energy control procedures review energy control procedures notify affected employees notify affected employees

25 Apply LOTO 2. Shutdown normal operating procedures normal operating procedures

26 Apply LOTO 3. Isolate equipment operate energy isolating devices operate energy isolating devices multiple energy supplies multiple energy supplies

27 Apply LOTO 4. Apply LOTO devices lock (tag) on each energy isolating device lock (tag) on each energy isolating device

28 Apply LOTO 5. Release stored energy release release relieve relieve disconnect disconnect restrain restrain

29 Apply LOTO 6. Verification operate machine controls operate machine controls return to “off” position return to “off” position check gauges check gauges use test equipment use test equipment

30 Remove LOTO 1. Check the machine replace guards replace guards remove blocks remove blocks remove tools remove tools

31 Remove LOTO 2. Check for employees clear of machine clear of machine all in safe area all in safe area

32 Remove LOTO 3. Remove LOTO devices removed by person who applied them removed by person who applied them

33 Remove LOTO 4. Notify employees after LOTO devices removed after LOTO devices removed before starting machine before starting machine

34 Testing, positioning Temporarily suspend LOTO Temporarily suspend LOTO Stay clear Stay clear

35 Transfer LOTO continues LOTO continues Stay clear Stay clear

36 Group LOTO Each worker applies own lock Each worker applies own lock Contractors Contractors Stay clear Stay clear

37 Section VI Tagout system

38 Tagout system Warning device Warning device Less control than a lock Less control than a lock Do not bypass, ignore tag Do not bypass, ignore tag Removed by person who applied it Removed by person who applied it

39 Tagout system Legible Legible Understandable Understandable Durable Durable False sense of security False sense of security

40 Tagout system If it can be locked out, it must be locked out If it can be locked out, it must be locked out

41 Tagout system Treat as a lockout Treat as a lockout Stay clear Stay clear

42 Section VII Conclusion

43 Summary Lockout/tagout Lockout/tagout Employees Employees Purpose Purpose

44 Summary Procedures Procedures Tagout Tagout

45 Questions?

46 Quiz Question #1 1. When an employee must place part of his or her body into a machine’s point of operation: A. The unexpected release of hazardous energy can cause serious injury A. The unexpected release of hazardous energy can cause serious injury B. An attendant must monitor the procedure. B. An attendant must monitor the procedure. C. The employee must be very quick. C. The employee must be very quick. D. None of the above. D. None of the above.

47 Answer Question #1 A. The unexpected release of hazardous energy can cause serious injury. A. The unexpected release of hazardous energy can cause serious injury.

48 Quiz Question # 2 2. A “lockout device” refers to: 2. A “lockout device” refers to: A. A lock A. A lock B. A warning tag B. A warning tag C. Voltage testing equipment C. Voltage testing equipment D. Machine guards. D. Machine guards.

49 Answer to Question # 2 A. A lock A. A lock

50 Quiz Question # 3 3. Lockout/tagout is required for maintenance work during normal operations if: 3. Lockout/tagout is required for maintenance work during normal operations if: A. A guard must be removed. A. A guard must be removed. B. A guard must be bypassed B. A guard must be bypassed C. A person needs to place part of his or her body in the machine’s point of operation. C. A person needs to place part of his or her body in the machine’s point of operation. D. All of the above D. All of the above

51 Answer to Question # 3 D. All of the above D. All of the above

52 Quiz Question #4 4. An affected employee can try to restart or re-energize locked out equipment: 4. An affected employee can try to restart or re-energize locked out equipment: A. During the procedure’s verification step. A. During the procedure’s verification step. B. If the equipment needs to be tested or positioned during repairs or service. B. If the equipment needs to be tested or positioned during repairs or service. C. If the authorized employee instructs the affected employee to do so. C. If the authorized employee instructs the affected employee to do so. D. Never. D. Never.

53 Answer to Question #4 Never. Never.

54 Quiz Question # 5 5. An “affected” employee: 5. An “affected” employee: A. Removes machine guards for authorized employees. A. Removes machine guards for authorized employees. B. Does repairs if an authorized employee watches. B. Does repairs if an authorized employee watches. C. Must be notified about lockout/tagout. C. Must be notified about lockout/tagout. D. Can remove locks and tags. D. Can remove locks and tags.

55 Answer to Question #5 C. Must be notified about lockout/tagout C. Must be notified about lockout/tagout

56 Quiz Question #6 6. An “affected” employee 6. An “affected” employee A. Becomes an “authorized” employee is he or she does servicing or maintenance that requires lockout/tagout. A. Becomes an “authorized” employee is he or she does servicing or maintenance that requires lockout/tagout. B. Requires additional training in order to do servicing or maintenance that requires lockout/tagout. B. Requires additional training in order to do servicing or maintenance that requires lockout/tagout. C. May not help with servicing or maintenance that requires lockout/tagout. C. May not help with servicing or maintenance that requires lockout/tagout. D. All of the above. D. All of the above.

57 Answer to Question #6 D. All of the above D. All of the above

58 Quiz Question #7 7. Authorized employees must notify affected employees: 7. Authorized employees must notify affected employees: A. Only when a group lockout procedure is being used. A. Only when a group lockout procedure is being used. B. Whenever they leave the area while work is in progress. B. Whenever they leave the area while work is in progress. C. After they have verified a lockout procedure. C. After they have verified a lockout procedure. D. When they are about to start a lockout procedure and before the machine is ready to use again. D. When they are about to start a lockout procedure and before the machine is ready to use again.

59 Answer to Question # 7 D. When they are about to start a lockout procedure and before the machine is ready to use again. D. When they are about to start a lockout procedure and before the machine is ready to use again.

60 Quiz Question #8 8. Lockout/tagout devices are to be removed: 8. Lockout/tagout devices are to be removed: A. Only by the machine operator. A. Only by the machine operator. B. Only by the authorized employee. B. Only by the authorized employee. C. By either the authorized employee or his helper. C. By either the authorized employee or his helper. D. By either the machine operator or a supervisor. D. By either the machine operator or a supervisor.

61 Answer to Question #8 B. Only by the authorized employee. B. Only by the authorized employee.

62 Quiz Question #9 9. An activity that would require lockout/tagout is: 9. An activity that would require lockout/tagout is: A. Stopping a machine at the end of a normal production run. A. Stopping a machine at the end of a normal production run. B. Increasing the speed of a machine using normal operating controls. B. Increasing the speed of a machine using normal operating controls. C. Removing a guard to clear a jam. C. Removing a guard to clear a jam. D. None of the above. D. None of the above.

63 Answer to Question #9 C. Removing a guard to clear a jam. C. Removing a guard to clear a jam.

64 Quiz Question # Tagout: 10. Tagout: A. Provides the same physical restraint as a lock. A. Provides the same physical restraint as a lock. B. May evoke a false sense of security. B. May evoke a false sense of security. C. Can always be used instead of lockout. C. Can always be used instead of lockout. D. Does not require any extra safety measures to ensure full employee protection. D. Does not require any extra safety measures to ensure full employee protection.

65 Answer to Question #10 B. May evoke a false sense of security. B. May evoke a false sense of security.