SC Project Review of NCSX WBS5 - Central Controls and Computing August 15-17, 2007 WBS5 Manager: Paul Sichta

SC Review, WBS5 Central Controls and ComputingPage2 WBS5 Elements NCSX Central Controls and Computing will provide the equipment and services for: 1) integrated and remote control; 2) data acquisition, analysis, and storage; 3) facility timing and synchronization; 4) central safety and interlocks. Network and Fiber Optic Infrastructure (WBS 51) Central Instrumentation and Control (WBS 52) Data Acquisition and Facility Computing (WBS 53) Facility Timing and Synchronization (WBS 54) Real Time Plasma and Power Supply Control (WBS 55) Central Safety and Interlock System (WBS 56) Control Room Facility (WBS 57)

SC Review, WBS5 Central Controls and ComputingPage3 NCSX Computing Overview OPIs workstations Diagnostics VLAN NCSX MDSplus Server SAN Tape Archive PPPL Network Timing & Sync Systems Diagnostics: Magnetics Visible Camera E-Beam PPPL Core Switch & Internal Firewalls HIGH PERFORMANCE FIBER CHANNEL Offices Control Systems VLAN EPICS Engineering Computing Systems NCSX Computing Pool 4/20/07 PS PLC VLAN PLC Programmable Logic Controllers www offsite collaborators PPPL Firewall

SC Review, WBS5 Central Controls and ComputingPage4 Budget Partition WBS5 Resources WBS5 Budget $ 1.1 M Softwr/Elec Engineers: 2.4 years Elec/Mech/Draft Techs: 1.6 years ‘Materials & Services’: $ 211 K

SC Review, WBS5 Central Controls and ComputingPage5 WBS5 Schedule Tasks: PDR, FDR, Fabricate, Install, PreOp Test

SC Review, WBS5 Central Controls and ComputingPage6 Basis of Estimate Labor: –NSTX first plasma effort. –personal experience. –~25% for ‘green’, mentored engineering talent. –field estimates (e.g. Eric Perry). M&S –recent purchases of similar equipment. –current catalog prices. Design Complexity & Maturity –The systems are generally based upon the existing NSTX design, so complexity is relatively low. However, the current workscope has neither Preliminary or Final design.

SC Review, WBS5 Central Controls and ComputingPage7 WBS 51 – Networking & Fiber Optic Infrastructure an infrastructure of fiber optic cables that connect the main experimental areas. All WBS can use these. conventional (tcp/ip) networking equipment such as switches and routers and wireless-access-points (WAP).

SC Review, WBS5 Central Controls and ComputingPage8 WBS 51- Cost & Schedule Detail Labor Engineering: 160 hours Technician: 770 hours M&S Contingency & Risk Design Maturity: Medium Design Complexity: Low Uncertainty Range: -10%/+15%

SC Review, WBS5 Central Controls and ComputingPage9 WBS 52 – Central Instrumentation and Controls Supervisory and integrated control of NCSX engineering subsystems and diagnostics. Like NSTX, will use the EPICS software. System provides data trending, alarm logging, operator displays, and integrated process control and monitoring functions for NCSX. NCSX Test Cell audio and video support.

SC Review, WBS5 Central Controls and ComputingPage10 WBS 52- Cost & Schedule Detail Labor Engineering: 720 hours Technician: 460 hours M&S Contingency & Risk Design Maturity: Medium Design Complexity: Low Uncertainty Range: -10%/+15%

SC Review, WBS5 Central Controls and ComputingPage11 WBS 53 – Data Acquisition and Facility Computing Automated pre-shot device configuration and post-shot data acquisition. Like NSTX, will use the MDSplus software. A software infrastructure to catalog and manage experimental data for subsequent retrieval and analysis. A pool of computers for data analysis. An Applications Program Interface (API) for commonly used software, such as C, IDL, Matlab, LabVIEW, and EPICS.

SC Review, WBS5 Central Controls and ComputingPage12 WBS 53- Cost & Schedule Detail Labor Engineering: 820 hours Technician: 80 hours M&S Contingency & Risk Design Maturity: Medium Design Complexity: Low Uncertainty Range: -10%/+15%

SC Review, WBS5 Central Controls and ComputingPage13 WBS 54 – Timing and Synchronization The Facility Timing and Synchronization System (T&S) will provide the hardware and software that facilitates the synchronization of hardware and equipment to the ‘microsecond’ degree, and computer programs on NCSX computers to the ‘seconds’ degree. The T&S requirements include: Local timing resolution of 100 nanoseconds, complex-wide synchronism < 10 microseconds. Support 64 hardware events. Timing signals are low voltage, high speed, and electrically isolated, equivalent to TFTR and NSTX. Generation_1 of the event decoder has been in use on NSTX for several years.

SC Review, WBS5 Central Controls and ComputingPage14 WBS 54- Cost & Schedule Detail Labor Engineering: 760 hours Technician: 560 hours M&S Contingency & Risk Design Maturity: Medium Design Complexity: Medium Uncertainty Range: -15%/+25%

SC Review, WBS5 Central Controls and ComputingPage15 WBS 55 – Real Time Plasma and Power Supply Control For CD-4/MIE, the control system must provide synchronized control signals for the (approx.) seven NCSX power supplies, and one gas injector. The control methodology will be open-loop; no feedback will be used to determine the computer’s outputs. WBS4 will specify the detailed requirements and algorithms for power supply control. WBS2 will provide the detailed requirements for gas injection control. A standard PC/LabVIEW-based system architecture will be used to fulfill the WBS55 systems.

SC Review, WBS5 Central Controls and ComputingPage16 WBS 55- Cost & Schedule Detail Labor Engineering: 620 hours Technician: 104 hours M&S Contingency & Risk Design Maturity: Medium Design Complexity: Low Uncertainty Range: -10%/+15%

SC Review, WBS5 Central Controls and ComputingPage17 WBS 56 – Central Safety and Interlock System The Central Safety Interlock System (CSIS) will provide system wide coordination of personnel and hardware interlocks. Each NCSX high-energy (or otherwise hazardous) entity will interface with the CSIS. The high-energy subsystem will be responsible for ensuring that the design of its (local) interlocks and safety features are adequate. The CSIS will provide a global E-Stop system, permitting individuals the ability to shutdown all hazardous equipment using E-Stop pushbuttons located throughout the NCSX complex. An Access Control System will be incorporated to control access into hazardous areas, such as the Test Cell. Entry into these areas while “unsafe” will cause an automatic E-Stop. The CSIS will provide the NCSX Chief Operation Engineer (COE) with a centralized point of control to enable/disable, arm/disarm, and shutdown each NCSX high-energy (or otherwise hazardous) subsystem The CSIS M&S costs estimates are based on a cursory review of online pricing. A system configuration, parts list, and price quotes have not been developed.

SC Review, WBS5 Central Controls and ComputingPage18 WBS 56- Cost & Schedule Detail Basis of Estimate This estimate is based upon a conceptual design for an off-the-shelf Safety-class Programmable Logic Controller (Safety PLC). Contingency & Risk Design Maturity: Low Design Complexity: Low Uncertainty Range: -15%/+25% Labor Engineering: 600 hours Technician: 840 hours M&S $44 K for Safety PLC, I/O, communications, software, training, and installation. A price-quote has not been obtained.

SC Review, WBS5 Central Controls and ComputingPage19 WBS 57 – Control Room Facility The Control Room will support PPPL physicists, engineers, and collaborators. The former PLT and PBX control rooms are approximately 2200 sq. ft. and will be used as the NCSX main control room. –For CD-4/MIE, WBS 5 will provide approximately six surplus office-style tables and chairs. The Computing Center will hold the bulk of networking equipment, NCSX server computers, and will be a fiber optic cable hub location for the WBS51 fiber optic cable infrastructure. Approximately 1200 sq. ft. of the former PLT DAS computer area will be used as the NCSX Computing Center. A ‘normal’ Control Room Facility will not be provided for CD-4/MIE. However, facilities such as lighting, power, fire suppression, HVAC, basic network communications, and telephones will be provided (not part of the NCSX workscope). The extent to which the Control Room Facility will be outfitted under GPP (as a general-use area) is unclear at this time. GPP planning is in-process.

SC Review, WBS5 Central Controls and ComputingPage20 Summary The similarity to NSTX’s central controls and computing and the availability of an experienced and technically diverse staff provides confidence that WBS5 can effectively support the NCSX project. The remaining work has generally been identified. The effort that leads to the Final Design Reviews will produce the best estimate. Simultaneously supporting two ‘large’ machines (NSTX, NCSX) is ‘new ground’ for the computer engineering staff. This situation presents a potential for impacting WBS5 schedule performance. WBS5’s workscope and cost have been substantially reduced since the NCSX CDR (2002) and PDR (2003). Although the M&S costs could be further reduced, doing so would lessen the effectiveness of the staff which would tend to increase the labor costs.