Plastic injection Mold

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Presentation transcript:

Plastic injection Mold What is Die & Mold Die & Mold is the tool used to produce large quantities of same products. Automobile, television and home appliances are produced by Die & Mold. Diecasting Mold Blow Mold 금형은 제품을 동일한 규격으로 대량생산하기 위한 도구를 말한다. Plastic injection Mold Press Die Forging Die

Die & Mold for Automobile Body and main parts of automobile like as hood, door and mainframe are formed by Press Die. Bumper, light and interior plastic parts are produced by Plastic Injection Mold. Engine and wheel aluminum parts are produced by Diecasting Mold. Bumper Plastic Mold Light Plastic Mold Wheel Diecasting Mold 금형은 제품을 동일한 규격으로 대량생산하기 위한 도구를 말한다.

Die & Mold Productions of Korea Japan, China, Germany, Italy and Korea were exporting Die & Mold to the world (2008). US, China, Mexico($1.2 billion), Germany and Japan were importing Die & Mold from the world(2008).

Die & Mold Exports & Imports of Korea Korea Die & Mold industries export $2.1 billion and import $0.1 billion a year (2011). 17% 15% 9% 7% 6% 4% 3%

Die & Mold Productions of Korea Korea produces $5.7 billion Die & Mold a year. Plastic molds are $2.4 billion and Press dies are $2.0 billion. 51% of productions are focused around Seoul. 51% 23% 15% 7%

금형 업체 통계 전체: 2,600 업체(2006년 통계청, 5인 이상) 인력: 평균 15인/업체, 중소기업 업종 품목: 플라스틱976, 프레스511, 다이케스팅104, 기타1037 지역: 경기1008,인천269,서울256,부산256,경남244 … 경남: 창원,김해 집중 한국금형공업협동조합: http://www.koreamold.com

Mold Machining CAD CAM EDM Simulation NC Machining http://ma.gnu.ac.kr

Mold Design 3D Mold Design by UniGraphics

CAM Generate NC Data by Power Mill

Simulation & Optimization Simulation & Optimization by NCBrain http://www.ncbrain.com/ko/contents/ncbrain5x_gallery.php

CNC Machining Mold machining by Machining Center http://www.youtube.com/watch?v=5pteVYeqVHI

Electric Discharge Machining

CAD/CAM for Die & Mold 2000s 1990s 1980s 1970s 1960s Die & Mold is designed y 3D CAD(UG), NC data is generated by CAM(PowerMill), and machining is simulated by Simulator(NCBrain). 1990s CAD/CAM(Duct) running on UNIX started to be used. Korean CAD/CAM(Omega) was developed at KAIST. 1980s 1970s 2D CAD(AutoCAD) was used for drafting. 1960s Manual draft on the paper by pen and ruler. Draft was imported from German and Japen. Major Company : DelCAM(England), Unigraphics(USA), NCB(Korea) AutoCAD UG PowerMill NCBrain

Machine Tools for Die & Mold High speed machining and 5-axis machining is start to be used. 1990s CNC milling and WireEDM started to be used at Die & Mold industry. 1980s 1970s WC(tungsten carbide) tool and insert start to be used. 1960s Lathe, Milling, EDM machine and HSS(high speed steel) tool were used. Polishing and repairing of used Die & Mold imported from Germany Major Company : Hwacheon, Doosan infracore, Jinyeong(EDM) Milling 1970s CNC 1990s EDM 1970s Endmill

Die & Mold Making 2000s 3,675 die/mold companies. 48,171 workers. Business for enhancing human resource structure. Competitive exhibition of die/mold CAD. The amounts of production is 5700 billion KRW(older than 9 years Co.) 1990s Creating the complex of die/mold cooperation, Designation of die/mold business as high-tech industry, Split-off of die/mold business from a conglomerate , Exploring overseas markets 1980s 1970s Setting of promotion plan for die/mold industry, Creating the complex of die/mold cooperation in Namdong industrial complex, Introduction of CAD/CAM 1960s Introduction of precision machine tools, Foundation of Korea Die and Mold Industry Cooperative Decade of depending on craftmen Major Company : Jeyoung Solutec, Nara M&D, Atech solution, Ilji tech, S-connect, Kishin Co. Press die Mold

Reference 한국금형공업협동조합: http://www.koreamold.com NCBrain www.ncbrain.com 금형가공시뮬레이션 AFDEX www.afdex.com 단조 해석 태성정밀 http://www.tsmould.com 사출금형 DIETEC www.dietec.co.kr 프레스금형