Kebony The new wood International 2013. Kebony – What we do The global demand for tropical hardwood cannot be sustainably satisfied. EU legislation coming.

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Presentation transcript:

Kebony The new wood International 2013

Kebony – What we do The global demand for tropical hardwood cannot be sustainably satisfied. EU legislation coming into affect March 2013 prohibits illegally harvested timber. Kebony offers a solution that is; A sustainable and cost efficient alternative to tropical hardwood An alternative to traditional toxic wood protection from impregnation of metal based chemicals. Kebony’s wood modification technology transforms fast growing sustainable wood species to give them the performance of tropical hardwood. Kebony’s mission: “Kebony – to revolutionizes the use of wood by delivering long lasting, high quality, aesthetically pleasing and environmentally friendly modified wood products” 2

3 Kebony product features Excellent Compressive Strength Great aesthetics Dimensionally Stable Easy to maintain Sustainable and environmentally friendly Cost-Effective Resistant Outstanding Durability Environmentally friendly

4 The Kebony process (1/2) InputTechnologyOutput Impregnation The liquid has the capacity to swell wood cells The alcohol polymerizes and the resultant polymer is permanently grafted into the cell walls Curing After the impregnation the wood is heat cured to temperatures above 100° C Drying The cured wood is dried and the finished product is ready for shipment Wood Extended lifetime Enhanced structural properties Consistent quality Environmentally friendly Wood Biodegradable Soft woods Moisture sensitive Inconsistent quality Renewable liquids from biomass Processed from plant waste Sugar canes Corn cobs Wood

5 1 Principles Kebony modifies wood by forming stable, locked-in furan polymers in the wood cell walls. These increase the dimensional stability as well as durability and hardness of the wood. The process is based on impregnation with furfuryl alcohol which is produced from agricultural crop waste. Kebony thus uses a plant derived waste product to give enhanced strength and durability to another plant product – namely wood 2 Impregnation In order to reach the required level of polymer in the wood, a traditional impregnation process is used. Although there are constraints in the selection of wood species for a successful impregnation, there is a range of Kebony products based on different species available Curing & Drying After the impregnation step the wood is heated - whereby the in situ polymerisation of the furfuryl alcohol occurs. This step is referred to as the curing step. The resultant polymer, which is locked into the wood cells, is very stable and will not disintegrate or leak out of the wood 4 Packaging Finally the cured wood is dried and the finished Kebony product is ready for shipment or further machining The Kebony process (2/2)

6 Production facilities Kebony’s first production facility was established in 2003 and replaced in 2009 with a new industrial scale plant. Main elements in the plant: 1 impregnation autoclave 4 curing chambers Transport system Machining line Production capacity is approx m³ per year Plant designed for further expansion Kebony’s Headquarter - Oslo (Norway), R&D and production - Skien (Norway). Distributors - Scandinavia, UK, France, Germany, Switzerland, Italy, Portugal, US, Korea and Singapore.

7 Wood species Maximum movement % Hardness (Brinell) Durability Kebony Radiata4HardVery durable Kebony Maple 6Very hardVery durable Kebony SYP 5HardVery durable Kebony Scots pine 6HardVery durable* / durable Massaranduba6 - 11Very hardVery durable Ipe6Very hardVery durable Teak4 - 6HardVery durable Bangkirai11Very hardDurable Iroko6HardDurable Garapa4 - 8HardDurable Oak4 - 6HardDurable Red Cedar8SoftDurable Siberian larch7SoftDurable / moderately durable *) Treated sapwood Kebony is very durable and stable

Fastener properties Fastener holding ASTM D-1761 and fastener corrosion AWPA E12 Kebonized SYP performed significantly better than untreated and copper treated SYP in the Head Pull through tests This means Furfurlated SYP will hold tighter and better in the field Kebonized SYP is overall less corrosive than ACQ treated wood Source: Virginia Tech, Department of Wood Science and Forest Products 8 8

Kebony is not slippery 9 Dry environment Following the grain: 86 Across the grain: 106 The requirement for sport flooring is above 80 Wet environment Following the grain: 42 Across the grain: 37 >35 No slip risk 25 – 35 Certain slip risk <25 Slippery Source: Source: Pendulum test / SP Trätek 9

Kebony vs. selected competitors 10 Parameter KebonyThermoWoodAccoya Modification principleFuran polymerHeat treatmentAcetylation AppearanceBrown, greying on weathering Brown, greying on weathering Pale, good colour stability on weathering but vulnerable to staining fungi Strength parametersImproved stiffnessReduced bending strengthBending strength unchanged from parent wood Hardness****** Dimensional Stability** *** Fastener holding strength****** Durability******** 10

Kebony Scots Pine, Radiata Pine & Maple are FSC 70% mixed sources Kebony SYP is PEFC certified The only material that has achieved the Nordic ecolabel the “Swan” within the category Durable wood Kebony has received two national prizes, “Glassbjørnen” for sustainable consumption and production, from GRIP (foundation founded by the Ministry of Environment and the Confederation of Norwegian Business and Industry (NHO)) Selected as one of four Norwegian companies to make a speech on the CC8 Climate Conference 2008 Strong environmental friendly profile 11

Kebony - A Big Environmental Impact 12 Source: Bergfald & Co, a leading Norwegian environmental advisory company

Aesthetics – Kebony 13  Kebony will have a silver grey patina when exposed to the elements  Kebony requires no maintenance  Kebony can be surface treated with oil or stain which will require regular maintenance 13

14 Aesthetic & Modern Reduced lifecycle cost Innovative Hard & Super-durable The Kebony Brand – Key messages Low maintenance Environmentally friendly & Sustainable resource

Kebony – International media 15 Kebony has had more than 1250 articles the last two years, with international coverage including The Economist, CNN, Wallpaper, World architecture News and Deutsche Welle.

16 “Alcohol saved the rainforest – Norwegian company Kebony is offering a green alternative – by transforming abundant softwoods such as pine” “..might ultimately spell the end of Europe’s five billion Euros import of tropical hardwoods” “Lovely bones Dog retreat – Sustainable wood producer Kebony uses a patent-protected process to make wood more durable using biowaste liquids” “ Kebony is an award-winning product offering an alternative to tropical hardwood and treated wood, sustainable and environment-friendly” “50 things that will change your world” “Europe's 20th most creative company” “Decking with a difference – Kebony uses an intense but ecofriendly treatment so that softwood behaves more like tropical times, resulting in harder wood” Media Quotes 16

Awards and recognitions 17 ”Certainly the highest profile PR campaign the judges has ever seen” Chief judge David Evington

Kebony Scots Pine cladding 18

Kebony Scots Pine decking 19

20 Kebony SYP decking

Kebiny SYP cladding 14

22 Kebony Radiata decking

Kebony in other applications 23

Kebony Architectural Design 24

25 Kebony Architectural Design

26 Kebony Architectural Design

27 Kebony Architectural Design

28 The New Wood