SHIFT_MPE SHIFT_MPE EMTISA Sant Andreu de la Barca, Barcelona, Spain www.emtisa.com.

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Presentation transcript:

SHIFT_MPE SHIFT_MPE EMTISA Sant Andreu de la Barca, Barcelona, Spain

SHIFT_MPE 2 EMTISA HISTORY 1947 Business started in Barcelona downtown 1975 New facilities in Sant Andreu de la Barca New facilities in Sant Andreu de la Barca 1991 New products  Heavy side rails  Butane Gas bottles  Side rails for light trucks  Body stamping parts  Stamping Parts  Stamping Side rails - Nissan Terrano

SHIFT_MPE 3 EMTISA HISTORY 1993 New manufacturing processes 1997 Emtisa’s 50th Anniversary  Side rails assy by arc welding (Nissan Terrano)  Spot welding  Side Rails Canter Mitsubishi Commercial Relationship

SHIFT_MPE 4 EMTISA HISTORY 2001  Laser cut  E-coating  Robotic Welding frame assembly (Nissan Terrano) Integration of new technologies

SHIFT_MPE 5 EMTISA HISTORY 2004 Integrated management software implementation  Resources planning  Supply chain planning  Product’s lead time planning  Resources planning  Supply chain planning  Product’s lead time planning 2005 X61B full frame assembly Nissan Pathfinder & Navara X61B full frame assembly Nissan Pathfinder & Navara

SHIFT_MPE 6 EMTISA HISTORY 2006 NMISA ADQUISITON (July) 2008 Heavy Stamping workshop adequacy and Presses Improvement.  Integration seat frames welding 2009 X61B SEAT FRAMES Nissan Pathfinder & Navara

SHIFT_MPE 7 EMTISA HISTORY 2011 NV200 Van parts Localization I  Bolster Integration 2012  Integration Partition Wall(5 Parts) NV200 Van parts Localization II 2012 NV200 Van parts Localization III  Integration 50 Parts ( Cowl Top, Rails Roof, Front Pillar; Front Brake Susp, Back Pillar, etc…

SHIFT_MPE 8 EMTISA HISTORY 2013 New Projects  FUSO Portugal. –Rails sides for New Canter  Nissan Note – TV Link  Nissan Qashqai – TV Link  Nissan Avila New Atleon & Cabstar – Rails Side Members  FUSO Portugal. –Rails sides for New Canter  Nissan Note – TV Link  Nissan Qashqai – TV Link  Nissan Avila New Atleon & Cabstar – Rails Side Members 2014 New Projects  Nissan NV200 EV - Front Suspension  Nissan NV200 EV – Bolster, Cowl Top & Partition Wall  Nissan NV200 EV - Front Suspension  Nissan NV200 EV – Bolster, Cowl Top & Partition Wall

SHIFT_MPE 9 Sales distribution Main Figures

SHIFT_MPE 10 SURFACE FACILITIESTECHNICAL SPECIFICATIONS LASER8m x 2,5m Laser 2D HEAVY PRESS3.000 Tn Press Tn Press MEDIUM PRESSDecoiling up to 2m width 800 Tn Blanking Press Robot Tandem Line ( 800 Tn Tn Tn+ 800 Tn) ROBOTS58 Arc Welding Robots 4 Spot Welding Robots 8 Handling Robots E-Coating12m x 0,6m x 1,5m Pool Main Figures  Total Surface : m2  Covered Surface : m2  Total Surface : m2  Covered Surface : m2 FACILITIES

SHIFT_MPE Quality  We are continuing to achieve high standards within our Quality and Environmental Improvement Plan at our company.  EMTISA is certified in : ISO/TS ISO

SHIFT_MPE 12 Main Customers

SHIFT_MPE 13 Light Trucks Rails side / Frames

SHIFT_MPE 14 Pathfinder & Navara Seat Frames

SHIFT_MPE 15 Full Frames PATHFINDER NAVARA

SHIFT_MPE 16 Suspension Parts

SHIFT_MPE 17 Miscellanea Products Miscellanea Products

SHIFT_MPE 18 Light Trucks Rail sides / Frames

SHIFT_MPE 19 Buses & Coaches Rails sides

SHIFT_MPE 20 HEAVY-STAMPING WORKSHOP

SHIFT_MPE FACILITYDESCRIPTIONTECHNICAL SPECIFICATIONSCURRENT PARTS REMARKS Heavy PressPE-3000Type : Mechanical Load : Tn Table Size: x mm Course : 558 mm Regulation : 457 mm Stamping Rail sides of Nissan (Cabstar / Atleon) Irisbus (Eurorider) PE-2000Type : Mechanical Load : Tn Table Size: x mm Course : 558 mm Regulation : 355 mm Piercing Rail sides of Nissan (Cabstar / Atleon) Robot Transfer. DecoilingMax Coil Width : 600 mm Max Coil Thickness : 10 mm Blanking for PE-2000 and PE-3000 Edge Bend Machine StretchingMin Length : mm Max Length : mm MAIN FACILITIES

SHIFT_MPE 22 MEDIUM-STAMPING WORKSHOP

SHIFT_MPE FACILITYDESCRIPTIONTECHNICAL SPECIFICATIONSCURRENT PARTS REMARKS Medium Press PE-802Type : Mechanical Load : 800 Tn Table Size: x mm Curse : 600 mm Regulation : 500 mm Stamping Pathfinder & Navara rail side parts Stamping Pathfinder & Navara c/members Stamping NV200 Partition Wall Stamping Note & Qashqai TV Link The presses are connected forming a Robotic Tandem Line of 3 Presses or 4 Presses depending on the Part Process Plan PE-602Type : Mechanical Load : 600 Tn Table Size: x mm Curse : 700 mm Regulation : 400 mm PE-601Type : Mechanical Load : 600 Tn Table Size: x mm Curse : 700 mm Regulation : 400 mm PE-801Type : Mechanical Load : 600 Tn Table Size: x mm Curse : 600 mm Regulation : 500 mm Blanking for Pathfinder & Navara inner/outer rail side parts & Cross members MAIN FACILITIES

SHIFT_MPE FACILITYDESCRIPTIONTECHNICAL SPECIFICATIONSCURRENT PARTS REMARKS Medium Press DecoilingMax Coil Width : mm Max Coil Thickness : 4 mm Blanking for Pathfinder & Navara rail side & C/members Blanking for Note & Qashqai TV Links Connected to Press PE-801 Müller 600Type : Hydraulic Load : 600 Tn Table Size: x mm Curse : 800 mm Die Tool shop Trials MAIN FACILITIES

SHIFT_MPE 25 LASER CUT 3000W 8x2.5 m. bed

SHIFT_MPE FACILITYDESCRIPTIONTECHNICAL SPECIFICATIONSCURRENT PARTS REMARKS LASERLaser 2D MachineType : CO2 Model : Bystronic Max Width : mm Max Length : mm Max Thickness : 8 mm (steel) Low Volume Blanking for PE-2000 and PE-3000 Machine prepared to cut parts up to 10m long depending on part shape. MAIN FACILITIES

SHIFT_MPE 27 WELDING Subassemblies X61B ARC ARC SPOT SPOT ROBOT ROBOT

SHIFT_MPE 28 WELDING - Frames X61B Full frame assy. ARC ARC SPOT SPOT ROBOT ROBOT

SHIFT_MPE 29 WELDING - Seats X61B SEATS (ARC, SPOT & ROBOT)

SHIFT_MPE PAINT - WORKSHOP Ecoating and powder paint x 1500 x 600 mm pool size hrs in spray salt test

SHIFT_MPE FACILITYDESCRIPTIONTECHNICAL SPECIFICATIONSCURRENT PARTS REMARKS E-CoatingE-coating Paint ShopPool Length: mm Pool Width : 600 mm Pool Height : mm Frames Rail Sides Seat Frames Prepare to Paint with Powder MAIN FACILITIES

SHIFT_MPE Logistics ORIGIN: Portugal, Spain, UK, Estonia Canada, EEUU, China, Mexico, Japan METHOD: - MULTIMODAL Transport  Train + Ship + Truck (Consolidation Center with EEUU+MEX+CAN) - Milk-Run - Kan.ban INBOUND

SHIFT_MPE Logistics INBOUND OUTBOUND

SHIFT_MPE Engineering  Our engineering department has human and technical skills to develop a wide range of manufacturing automotive programs.  We work simultaneously with our customers to help them in product development based on our specific knowledge in heavy gage stampings and assembly processes.  We are able to internally build prototypes and trial parts.

SHIFT_MPE Quality  EMTISA has modern technologies to guarantee the quality of our products based on our customer’s requirements

SHIFT_MPE 36 Thank you For Your Attention