Ryan McMahon, James DeRosa, Edgar Velasquez Lim “the Spanish Inquisition” Presents The aviation Maintenance system (Action, suspense, Comedy, drama, ladies…okay maybe not the last two) Ryan McMahon, James DeRosa, Edgar Velasquez Lim

What is it about? Job Task Cards Non-Routine Maintenance Lock-out/Tag-out Maintenance and Personnel Tracking Technology Behind It

Enjoy the show

E-Maintenance Visualization and Control System “Electronic Booth” Intuitive Maintenance Management System Dynamic process tracking and visualization Labor allocation and skills matching . . “Smart Cart” parts tracking and placement - RFID Component ID, life cycle and history data Re-installation locations, MM, tooling and parts . Robo-Tech A.I. mobile maintenance support unit – GPS, RFID, Bluetooth / wireless networking Point of maintenance video, 3D tutorials, real-time communication link © 2011-12 Purdue University Hangar of the Future Research Laboratory

Goal: Rapid, Multi-modal Data Acquisition and Evaluation © 2011-12 Purdue University Hangar of the Future Research Laboratory

Example: Overhaul inspection process © 2011-12 Purdue University Hangar of the Future Research Laboratory

© 2011-12 Purdue University Hangar of the Future Research Laboratory

Discrepancy discovered by inspection Hydraulic leak identified and data entered via personal device Discrepancy discovered by inspection © 2011-12 Purdue University Hangar of the Future Research Laboratory

Transmitted real time directly to Electronic Booth and into the system Auto-transmits to master work e-center Hydraulic leak identified and data entered via personal device Transmitted real time directly to Electronic Booth and into the system © 2011-12 Purdue University Hangar of the Future Research Laboratory

Live status update

Discrepancy indicated on control screen

Non-routine repair assessed and added into visit workload Courtesy: Jordan Wingate Non-routine repair assessed and added into visit workload

“Live-Link” engineering support available on the same control screen

Point-of-Maintenance Technical Assist Tutorials Relevant to individual job task

Non-Routine Complete – uplink to Inspection

Task 9065 ready for final sign-off inspection Alert! ________ Task 9065 ready for final sign-off inspection

Pallets of Paper Vs. Database Job Task Cards Work Instructions Pallets of Paper Vs. Database Built in Reference

Non-Routine Maintainence QR Codes (Quick Response) Discrepancy Reporting and tracking

Lock Out/Tag Out QR Codes (Quick Response) Checklist Access Condition/Operation of Systems Aircraft Status

Maintenance and Personnel Tracking Real Time Status Updates Areas of operations and Work Conflict

The all important internet!

Application Overview Login Administrative View Personnel View Personnel Tracker Active Task Lists Active Task Lists Job Cards Non-routine List Personnel Tracker

Infrastructure Overview Web Servers / Database

Servers Benefits Costs Free Software Rapid Development Can easily be plugged into existing infrastructure Costs Each box will cost ~$500

Wireless Coverage 8 Access Points (Cisco 1200) 4 * Space occupied by Boeing 727 Wireless speeds (avg 24mbps) Roughly $100 each

So what is the total cost? $1800

To review What are the benefits? Cheap to implement Save money on paper (Green is good) Streamlined maintenance process Improved safety Quicker maintenance turnaround

Any one of you fools dare ask questions?