A-Tech Solution In Gwangju, Korea
Certification & Financing CONTENTS 1 Company History 2 Certification & Financing 3 Design & Assembly 4 Global Customer 5 Products & Sample
Separated as Institute of Industrial Technology COMPANY HISTORY 1972 Started as Tooling Dept. in Samsung Electronics 1988 Separated as Institute of Industrial Technology 1989 Authorized as 1st Degree of Precision by Korean Gov. Founded ‘Injection Molding Technology Center Developed Gas Injection Molds 1994 1996 Gwangju Branch established 2001 Spun-off as A-Tech Solution R & D Center established 2 overseas branches founded in Thailand & USA 2002 2005 Obtained ISO/TS 16949 2007 Set up 1000 ton press
GWANGJU STAMPING DIVISION TECHNOLOGY & PRODUCTS Transfer Press Die Progressive Press Die Vacuum JIG
FINANCING & WORK FORCE Annual Turnover Employee Annual Sales: 13Milion$ (2007) Assets: Capitals: Total Employee: 49
GWANGJU FACTORY DIVISION Stamping Team ◦ Sales: $ 7.0Million ◦ Item: Large Sized Stamping Tools (Appliance parts, Automobile Parts) ◦ Capacity: 200sets/year for 150tons to 1000tons Vacuum Forming Team ◦ Sales: $ 5.0Million ◦ Item: Vacuuming JIG for Refrigerator ◦ Capacity: 100sets/year Total information ◦ No. of Designer: 14 ◦ No. of Employee: 49 ◦ Total sales: $13Million
CERTIFICATION ■ Quality / Environmental / Safety Certifications ISO9001 Quality Management System - Enhancement of Customers’ Reliability ISO14001 Environmental Management System - Investment in the Future QS9000 Special Requirements for Automotive Industries - Ceaseless Effort toward Quality UL Safety Recognition - Careful Consideration for Customers ISO/TS 16949 Super process and quality system for Automotive Industries - Management system
CUSTOMER Others Korea Customer North America General Electric
PRODUCTION PROCESS 1 Product Analasys CAE 2 3 3D Design TRY&CMM 4 Machining 6 Assembly 5 Shipping TRY & Qualification 8 7
DESIGN & CAE Modeling / CAD 3D Design Unigraphics (3D) 10 Copies Design-Stamping Tool DESIGN & CAE Modeling / CAD 3D Design Unigraphics (3D) 10 Copies I-DEAS (3D) 13 Copies Auto Cad (2D) 10 Copies Work NC 5 Copies R.T.M 3 Copies PAM-STAMP 1 Copy No. of Employees: 14 Design meeting
DESIGN & CAE Expected wrinkle Expected slit Part 0.4mm Stainless steel SP782-440 steel Expected wrinkle Expected slit Part MOVIE 1 MOVIE 2 MOVIE 3 MOVIE 4
MANUFACTURING MACHINES 1. SNK4(H) Bed Size: 2,000 * 4,000 2. SNK3(H) Bed Size: 1,500 * 3,000 3. LCH100 Bed Size: 1,200 * 2,400 4. LCV66(H) Bed Size: 600 * 1,200 5. MCH800 Bed Size: 800 * 2,000 6. MHA800 Bed Size: 800 * 2,000 7. Wire EDM 4Units Employee: 8
QUALITY ANALISYS CMM Machine Operation Size: 3,000 * 1,200 Data Analysis Inspection Report Operation Size: 3,000 * 1,200
FACTORY VIEW
TRY PRESS 200 Ton Die Spotting Press SANKI 500 Ton Mechanical Press SIMPAC 1000 Ton Mechanical Press SIMPAC MAKER SANKISEIKO MAKER SIMPAC MAKER SIMPAC CAPACITY 200 TON CAPACITY 500 TON CAPACITY 1000 TON TYPE HYDRAULIC TYPE MECHANICAL TYPE MECHANICAL BED SIZE 1000X2000 BED SIZE 2600X1700 BED SIZE 3600X1800 DIE HEIGHT 1000 DIE HEIGHT 1000 DIE HEIGHT 1200
TRY PRESS MACHINE
FEEDER & LEVELER THICKNESS : 5T THICKNESS : 5T WIDTH : 960mm
DIE DESIGN 3D設計
DIE OVERVIEW SPARE TIRE PAN
DIE OVERVIEW GUIDE RAIL
DIE OVERVIEW PANEL COWEL
DIE OVERVIEW BRACKET MOUNT
DIE OVERVIEW PLATE FRAME
SAMPLE
Thank You A-Tech Solution
UCHIDA