Jillian Gavin Tamarac High School

 RPI school spirit  Decorate many locations  Uses multiple MILL processes  Inexpensive production

 Plastic injection molding  ABS  Plastic donated  Hands and feet included in mold

 Abrasive water jet cutting  ABS  Plastic donated  Ultrasonic welding or adhesive bonding

 Plastic injection molding  ABS  Plastic donated  Ultrasonic welding or adhesive bonding

 Purchased  Fight song

 Top- Abrasive water jet cutting  Bottom- Plastic injection molding  Laser engrave “RENSSELAER” on edge  ABS  Plastic donated  Connection for wind-up mechanism

 Vacuum molding  Plastic donated  Ultrasonic welding

 2D  Fewer parts  Abrasive water jet cutting  ABS  Plastic donated

MILL ProcessComponents Plastic Injection MoldingBody, Hat, Stick, Bottom of base Abrasive Water Jet CuttingFace, Top of base, *Alternative body Vacuum MoldingDome Ultrasonic WeldingConnecting parts Laser Engraving/ Adhesive Bonding“RENSSELAER” Engraved on side of base CNC MachiningCreate molds for plastic injection molding

MaterialsQuantity of UnitPrice for Single Unit Total Price ABS PlasticSufficient for 400 units Donated$0 Vacuum Molding Plastic Sufficient for 400 units Donated$0 Metal Molds2$500$1000 Wind-up Mechanism 400$.70- $1.00 (Allibaba.com) $300- $400 Total$1300- $1400 Total Price Per Unit: $3.50