Applied Materials Confidential Authorized Labels for Information: Applied Materials Confidential. Applied Materials Confidential Restricted/Modifier Applied Materials Confidential/Modifier External Use Main Color Palette R 255 G 255 B 204 R 202 G 222 B 233 Light Background Palette R 235 G 169 B 0 R 124 G 165 B 0 R 208 G 0 B 30 Bingo Color Palette R 0 G 204 B 255 R 0 G 153 B 204 R 0 G 51 B 102 R 255 G 153 B 0 R 204 G 51 B 0 R 162 G 0 B 108 R 124 G 168 B 0 Applied Materials FAI requirement for a Test and Inspection Report (TIR) Lynwood Lawson 4/6/09

Applied Materials Confidential Authorized Labels for Information: Applied Materials Confidential. Applied Materials Confidential Restricted/Modifier Applied Materials Confidential/Modifier External Use R 255 G 255 B 204 R 202 G 222 B 233 Light Background Palette R 235 G 169 B 0 R 124 G 165 B 0 R 208 G 0 B 30 Bingo Color Palette Main Color Palette R 0 G 204 B 255 R 0 G 153 B 204 R 0 G 51 B 102 R 255 G 153 B 0 R 204 G 51 B 0 R 162 G 0 B 108 R 124 G 168 B 0 2 Table of Contents  Background regarding Test and Inspection Reports  What is a Test and Inspection Report?  What content is contained on a Test and Inspection Report?  What types of Special Processes require a Test and Inspection Report?  Procedural References  Acronyms  FAI Contacts at Applied Materials

Applied Materials Confidential Authorized Labels for Information: Applied Materials Confidential. Applied Materials Confidential Restricted/Modifier Applied Materials Confidential/Modifier External Use R 255 G 255 B 204 R 202 G 222 B 233 Light Background Palette R 235 G 169 B 0 R 124 G 165 B 0 R 208 G 0 B 30 Bingo Color Palette Main Color Palette R 0 G 204 B 255 R 0 G 153 B 204 R 0 G 51 B 102 R 255 G 153 B 0 R 204 G 51 B 0 R 162 G 0 B 108 R 124 G 168 B 0 3 Background  The Test and Inspection report was created by Phil Kelman in implemented in the Applied Materials First Article Inspection Process in 2003 with revision J. –The need for such a document was to:  Ensure that variable attributes commonly associated with Applied Material special processes were standardized for items such as plating and painting thickness, validation of cleaning with use of tools such as black light, time and pressure used for leak testing qualification, etc.  Use of this document allows for variables to be documented in a format that is familiar to Applied Materials and their supply base. –A Test and Inspection Report is required, but not limited to strategic and critical special processes defined by Applied Materials. –A list of Applied Materials special processes can be found in GMOX

Applied Materials Confidential Authorized Labels for Information: Applied Materials Confidential. Applied Materials Confidential Restricted/Modifier Applied Materials Confidential/Modifier External Use R 255 G 255 B 204 R 202 G 222 B 233 Light Background Palette R 235 G 169 B 0 R 124 G 165 B 0 R 208 G 0 B 30 Bingo Color Palette Main Color Palette R 0 G 204 B 255 R 0 G 153 B 204 R 0 G 51 B 102 R 255 G 153 B 0 R 204 G 51 B 0 R 162 G 0 B 108 R 124 G 168 B 0 4 What is a Test and Inspection Report?  Applied Materials procedure revision P section 3.68 defines a Test and Inspection report as: –A document provided by an approved special process Supplier. A typical Test & Inspection Report will include test reports, dimensional measurements, visual inspection results and gages used with calibration dates as required by the specification referenced on the Applied Materials drawing. The Test & Inspection Report must include reference to the part number, item or part number revision, the required specification and/or procedure and the revision of the specification or procedure.  Refer to the Appendix section for an example of a Test & Inspection Report. The supplier must include a TIR for all special processes performed. The data required (Attribute or Variables data) will depend upon the process performed. If a measurement characteristic for the Special Process is specified in the notes, on the drawing or in the title block, a physical variable measurement is required and must be recorded. The Test and Inspection Report is commonly referred to as a “T I R” by FAI Reviewers at Applied Materials.

Applied Materials Confidential Authorized Labels for Information: Applied Materials Confidential. Applied Materials Confidential Restricted/Modifier Applied Materials Confidential/Modifier External Use R 255 G 255 B 204 R 202 G 222 B 233 Light Background Palette R 235 G 169 B 0 R 124 G 165 B 0 R 208 G 0 B 30 Bingo Color Palette Main Color Palette R 0 G 204 B 255 R 0 G 153 B 204 R 0 G 51 B 102 R 255 G 153 B 0 R 204 G 51 B 0 R 162 G 0 B 108 R 124 G 168 B 0 5 What content is contained on a Test and Inspection Report? –Part number –Specification # –Spec Rev: –Special Process Performed: –Inspection / Test –Performed Specification/Drawing –Requirements and Acceptance Criteria  Applied Materials procedure includes a copy of a Test and Inspection report within the appendix section. Content that must be addressed on a TIR is as follows: – Actual Reading (for Variable Data) – Pass/ ACA FAI (for Attribute Data) – Measuring Equipment Used – Next Calibration date for equipment – Date: – Quality Manager/Designee – Manager or Designee’s Signature – Supplier Name: Example of a TIR from Rev. O appendix D

Applied Materials Confidential Authorized Labels for Information: Applied Materials Confidential. Applied Materials Confidential Restricted/Modifier Applied Materials Confidential/Modifier External Use R 255 G 255 B 204 R 202 G 222 B 233 Light Background Palette R 235 G 169 B 0 R 124 G 165 B 0 R 208 G 0 B 30 Bingo Color Palette Main Color Palette R 0 G 204 B 255 R 0 G 153 B 204 R 0 G 51 B 102 R 255 G 153 B 0 R 204 G 51 B 0 R 162 G 0 B 108 R 124 G 168 B 0 6 What types of Special Processes require a Test and Inspection Report?  Special processes defined by Applied Materials include: –Critical –Strategic –Common –General  The Definition for a General Special Process is: –General: Basic specifications standardized and set by the industry (Mil, ASTM, AMS, etc.) Processes are readily available, requiring little capital investment and minimal technical development.  Does include some Applied Materials specifications. –Examples of this process classification are silver, tin, zinc plating and cleaning. –The Primary Supplier is responsible for managing the approval of General Special Process Suppliers. –General Special Processes are also required to have a Test & Inspection Report submitted with the ACA FAI report.

Applied Materials Confidential Authorized Labels for Information: Applied Materials Confidential. Applied Materials Confidential Restricted/Modifier Applied Materials Confidential/Modifier External Use R 255 G 255 B 204 R 202 G 222 B 233 Light Background Palette R 235 G 169 B 0 R 124 G 165 B 0 R 208 G 0 B 30 Bingo Color Palette Main Color Palette R 0 G 204 B 255 R 0 G 153 B 204 R 0 G 51 B 102 R 255 G 153 B 0 R 204 G 51 B 0 R 162 G 0 B 108 R 124 G 168 B 0 7 What types of Special Processes require a Test and Inspection Report? (cont.)  The Definition for a Common Special Process is: –Common: Widely used Industry and Applied Materials specifications that are not complex in content and have well defined acceptance criteria.  Processes also require moderate capital investment to match Applied Materials requirements, and availability is limited.  A list of these processes is found in the Applied Materials Special Process Supplier Approval List. –Common Special Processes are also required to have a Test & Inspection Report submitted with the ACA FAI report if there are variable or attribute data that need to be declared.

Applied Materials Confidential Authorized Labels for Information: Applied Materials Confidential. Applied Materials Confidential Restricted/Modifier Applied Materials Confidential/Modifier External Use R 255 G 255 B 204 R 202 G 222 B 233 Light Background Palette R 235 G 169 B 0 R 124 G 165 B 0 R 208 G 0 B 30 Bingo Color Palette Main Color Palette R 0 G 204 B 255 R 0 G 153 B 204 R 0 G 51 B 102 R 255 G 153 B 0 R 204 G 51 B 0 R 162 G 0 B 108 R 124 G 168 B 0 8 What types of Special Processes require a Test and Inspection Report? (cont.)  The Definition for a Critical Special process is: –Critical: Processes that have significant impact on integrity, reliability, performance or appearance of components, such as wafer processing/wafer transfer environments or chemical delivery systems.  Critical secondary processes are those which greatly impact product performance and must be performed by an Applied Materials Approved Supplier specifically permitted to perform the specified process.  Some examples of Critical Special Processes include anodizing, casting, cleaning; electroless nickel plating, electron beam welding, electro polishing, etc –Critical Special Processes require a Test & Inspection Report be included with the First Article Documentation Package

Applied Materials Confidential Authorized Labels for Information: Applied Materials Confidential. Applied Materials Confidential Restricted/Modifier Applied Materials Confidential/Modifier External Use R 255 G 255 B 204 R 202 G 222 B 233 Light Background Palette R 235 G 169 B 0 R 124 G 165 B 0 R 208 G 0 B 30 Bingo Color Palette Main Color Palette R 0 G 204 B 255 R 0 G 153 B 204 R 0 G 51 B 102 R 255 G 153 B 0 R 204 G 51 B 0 R 162 G 0 B 108 R 124 G 168 B 0 9 What types of Special Processes require a Test and Inspection Report? (cont.)  The Definition for a Strategic Special process is : –Strategic: Specifications that are complex in nature and in content that have significant impact on integrity, reliability, performance and/or appearance of components.  Processes such as this are both rare and require a substantial amount of capital investment and development.  Processes in this category are proprietary in nature and involve Applied Materials' and/or suppliers' intellectual property.  A secondary process that has been qualified and locked to particular suppliers by Applied Materials and which must always be performed by only those suppliers whenever invoked as a requirement for a product. –Strategic Special Processes require a Test & Inspection Report be included with the First Article Documentation Package

Applied Materials Confidential Authorized Labels for Information: Applied Materials Confidential. Applied Materials Confidential Restricted/Modifier Applied Materials Confidential/Modifier External Use R 255 G 255 B 204 R 202 G 222 B 233 Light Background Palette R 235 G 169 B 0 R 124 G 165 B 0 R 208 G 0 B 30 Bingo Color Palette Main Color Palette R 0 G 204 B 255 R 0 G 153 B 204 R 0 G 51 B 102 R 255 G 153 B 0 R 204 G 51 B 0 R 162 G 0 B 108 R 124 G 168 B 0 10 Supplier Procedural References for First Article Inspection Requirements  Supplier First Article Inspection Requirements –(Available to all suppliers on the GMOX Website)  Supplier ACA FAI Tool Work Instruction –(Available to all suppliers on the GMOX Website)  Third Party Source Inspection Work Instruction – (Available to all suppliers on the GMOX Website)  Applied Materials Special Process Database –(Available to all suppliers on the GMOX Website)  All Current Revision of Applied Materials released procedures mentioned can be found in the GMOX Supplier filing cabinet. –Should this presentation contradict information stated in the procedures mentioned; the procedure shall be the document of record and this presentation is merely an aid to explain expectations for Applied Materials First Article Inspection requirements for critical assemblies.

Applied Materials Confidential Authorized Labels for Information: Applied Materials Confidential. Applied Materials Confidential Restricted/Modifier Applied Materials Confidential/Modifier External Use R 255 G 255 B 204 R 202 G 222 B 233 Light Background Palette R 235 G 169 B 0 R 124 G 165 B 0 R 208 G 0 B 30 Bingo Color Palette Main Color Palette R 0 G 204 B 255 R 0 G 153 B 204 R 0 G 51 B 102 R 255 G 153 B 0 R 204 G 51 B 0 R 162 G 0 B 108 R 124 G 168 B 0 11 Acronyms  TIR – Test and Inspection Report  FAI – First Article Inspection  ACA – Automated Comparative Analysis  GMOX – GlobalMaterials Operations Supplier Site  Mil Spec or Mil – Military Specification  ASTM – American Society for Testing and Materials  AMS – Aerospace Materials Specification  AWS – American Welding Society

Applied Materials Confidential Authorized Labels for Information: Applied Materials Confidential. Applied Materials Confidential Restricted/Modifier Applied Materials Confidential/Modifier External Use R 255 G 255 B 204 R 202 G 222 B 233 Light Background Palette R 235 G 169 B 0 R 124 G 165 B 0 R 208 G 0 B 30 Bingo Color Palette Main Color Palette R 0 G 204 B 255 R 0 G 153 B 204 R 0 G 51 B 102 R 255 G 153 B 0 R 204 G 51 B 0 R 162 G 0 B 108 R 124 G 168 B 0 12 FAI Contacts at Applied Materials  With regards to contact information for the FAI Review team, please feel free to use the following information to ask questions related to the FAI Review process.  Lynwood Lawson (FAI Team Lead) –Phone: – –Days of coverage: M-F –Hours of availability: 7:30 AM to 4 or 5 PM Central Time  Larry Hillman (FAI Reviewer) –Phone: – –Days of coverage: M-F –Hours of availability: 12-8 PM Central Time  Joe Hernandez (SNF Admin and FAI Reviewer) –Phone: – –Days of coverage: M-F –Hours of Coverage: 7:00 AM-4:00 PM Central Time  Donald Eyre (FAI Reviewer) –Phone: – –Days of coverage: M-F –Hours of availability: 7:00 AM-4:30PM Pacific Time  Applied Materials First Article Inspection process owner- Brian Neibauer

Applied Materials Confidential Authorized Labels for Information: Applied Materials Confidential. Applied Materials Confidential Restricted/Modifier Applied Materials Confidential/Modifier External Use R 255 G 255 B 204 R 202 G 222 B 233 Light Background Palette R 235 G 169 B 0 R 124 G 165 B 0 R 208 G 0 B 30 Bingo Color Palette Main Color Palette R 0 G 204 B 255 R 0 G 153 B 204 R 0 G 51 B 102 R 255 G 153 B 0 R 204 G 51 B 0 R 162 G 0 B 108 R 124 G 168 B 0 13