What is an Ultracapacitor?: Ultracapacitors Are A 100-year-old technology enhanced by modern materials Based on polarization of an electrolyte, high surface area electrodes, and extremely small charge separation Known as Electrochemical Double Layer Capacitors and Supercapacitors
C = e r A/d Minimize (d) Maximize (A) E = 1/2 CV 2 Dielectric Film foil Electrode Electrolyte ECDL Separator What is an Ultracapacitor?: Ultracapacitors Are
Series/Parallel configurations Changes capacitor size; profiles are the same Series configurations Capacitance decreases, Series Resistance increases C s =C cell /(#of cells in series)R s =R cell *(# of cells in series) Parallel configurations Capacitance increases, Series Resistance decreases C P =C cell *(# of cells in parallel)R P =R cell /(# cells in parallel) Current controlled Use output current profile to determine dV/dt dV = I * (dt/C + ESR) Basic Model
What is an Ultracapacitor?: Performance Characteristics Ultracapacitors perform mid-way between conventional capacitors and electrochemical cells (batteries) Fast charge and discharge capability Highly reversible process, hundreds of thousands of cycles Lower energy than a battery ~10% of battery energy Greater energy than electrolytic capacitors Excellent low temperature performance
Application Model
When Can I Use an Ultracapacitor? Applications that require high reliability back-up power solutions Short term bridge power ( seconds) for transfer to secondary source or orderly shut down Power quality ride-through to compensate for momentary severe voltage sags Power buffer for large momentary in-rush or power surges
Back-Up Power Support Ultracapacitors provide peak power…...and back-up power. Required Power Available Power Ultracapacitor Backup Power
Peak Power Shaving Ultracapacitors provide peak power... Available Power Required Power Ultracapacitor Peak Power
Available Performance Lead Acid Battery UltracapacitorConventional Capacitor Charge Time 1 to 5 hours0.3 to 30 seconds10 -3 to seconds Discharge Time 0.3 to 3 hours0.3 to 30 seconds10 -3 to seconds Energy (Wh/kg) 10 to 1001 to 10<0.1 Cycle Life 1000> Specific Power (W/kg) <1000<10000< Charge/discharge efficiency 0.7 to to 0.98>0.95 Technology Comparison
Fuel Cells
Ultracapacitor World Market Consumer Products Car Audio PDA Toys Memory Backup Industrial Remote Monitoring Handheld Instrumentation Short term Back-up Power Automation/Robotics Transportation Hybrid Bus/Truck Engine Starting Light Hybrid Local Power Rail
Markets and Applications: Consumer Electronics Market needs include: Miniaturization Burst-mode transmission Compatibility with new/divergent designs Greater functionality due to merging of protocols
Requires smaller/more efficient devices Burst Mode Transmission Requires compatibility with lower voltage power supplies Uses 1/2 voltage but requires at least 2 times current to maintain same power output Allows for lower cost primary batteries instead of rechargeable batteries Markets and Applications: Miniaturization
Price/performance/size improvements Allows batteries to be sized for energy requirements, not power Allows use of alternative, less expensive chemistries Extends device use time by up to 100% Allows primary (non-rechargeable) batteries to be used for lower cost and convenience Allows smaller battery size while still meeting peak power requirements Markets and Applications: Ultracapacitor Benefits
PowerBurst Ultracapacitors: Cells Cylindrical radial leaded devices 0.5 Farad to 100 Farad, with other values on request 2.7 Volts Drop-in replacement to Panasonic, Ness, and others
Maxwell parts inside PC5 and PC10 cells Active or Passive balancing 5.0 Volts to 25 Volts standard & customs U.S. design and prototyping, Asian production. Custom circuits and packaging available using PC or TPL cells. PowerBurst Ultracapacitors: Modules
Ultracapacitor Cell Balancing: Why Cell Balancing? Achieve cell to cell voltage balance Accounts for variations in capacitance and leakage current, initial charge and voltage dependent on capacitance, sustained voltage dependent on leakage current. Reduces voltage stress on an individual cell Increase overall reliability of the individual cells
Ultracapacitor Cell Balancing 300mA balancer for 50 & 60mm Ø cells 10mA balancer for 5F & 10F cells Low cost Scalable balance current 10mA, 300mA circuits Very low quiescent current (<20µA) No on/off required Modular installation N cells require N-1 circuits Voltage independent
Ultracapacitor Aging Unlike batteries, ultracapacitors do not have hard end- of-life criteria Ultracapacitors degradation is apparent through a gradual loss of capacitance and a gradual increase in resistance End of life is when the capacitance and resistance are out of the application range, and this will differ depending on the application. Therefore, life prediction is easily done
UC Benefits Summary Calendar life Function of average voltage and temperature Cycle life Function of average voltage and temperature Charge acceptance Charge as fast as discharge, limited only by heating Temperature High temp; no thermal runaway Low temp; -40°C
UC Benefits Summary No fixed V OC Control flexibility; context-dependent voltage is permitted Power source voltage compatibility Examples: Fuel cells, photovoltaics No V min Cell can be discharged to 0 Volts Control safety: no over-discharge Service safety
UC Benefits Summary Cell voltage management Only required to prevent individual cell over-voltage State of charge and state of health State of charge equals V OC Dynamic measurements for C and EST equals state of health No historical data required
Inventory Management Services Warehousing and Material Management N. America & Asia Schedule Share, Demand Pull, Consignment, EDI NPI facility in San Diego for quickturn custom modules. Third Party warehousing Customer specific programs tailored to individual needs