Collin Russo David Tawadras Brian Johnson Engineering Design 100.

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Presentation transcript:

Collin Russo David Tawadras Brian Johnson Engineering Design 100

To create a new innovative toothbrush that consumers will love because of the products durability, ease of use, aesthetics, and price. We will have to create new design concepts that focus on the design of energy storage, brush head design, and body shape that will appeal to most if not all consumers. The product will appeal to not only children 6+, but all adults will enjoy this product.

“To design an innovative electric toothbrush that is comfortable, easy to use, and cost efficient.”

1. Function 1.1 Cleans teeth safely and effectively 2. User Friendly 2.1 Simple design 2.2 Easy to use 2.3 Easy to clean 2.4 Low Maintenance 2.5 Efficient 2.6 Safe 3. Comfortability 3.1 Comfortable on teeth 3.2 Comfortable in hand 4. Aesthetics 4.1 Attractive product 4.2 Personalize able 5. Durability 5.1 Waterproof 5.2 Reliable 5.3 Long lasting 6. Packaging 6.1 Lightweight 6.2 Shows product clearly Customer Needs Assessment

PackagingFunctionAestheticsUser FriendlyComfortabliltyDurabilityTotalWeighting Packaging Function Aesthetics User Friendly Comfortability Durability Total49.08 Customer Needs Assessment

External Search FunctionGears, Pivotal motion Alkaline Batteries (AAA), Circuits Switch, buttonHousing, Design Oscillating Head Energy Storage On/off control Shape/Aesthetics

External Search Model Number/NameSpinbrush My WayBraun Oral-B Vital Sonic CleanInterplak MODEL #DPI6Braun Oral B Stages WALLE Power2x AAA batteryRechargeable batteryRechargeable2x AAA battery Cleaningvibrating headCrissCross bristlestriple-action brush headVibrating head AestheticsCustomizableShades of BluePlain whiteCartoon character ComfortabilityAverage no gripRubber GripAverage no gripOdd Shape, Hard to Grip Cost$9.99$24.82$17$5.99

External Search (See next slide for detailed information about parts)

Bill of Materials Part#Part NameQTY SOP Effect FunctionMass (oz, g) MaterialManuf. Process Dimensions ALL IN (mm) Cost 1 Battery cover screw 1No Holds on battery cover.1gMetalPressed4π x Battery cover1NoHolds in batteries6.1gMetal, PlasticMolded15 x 25 x x AAA batteries2YesProvide power22.3gMetal, AcidMolded and pressed100π x Head Washer1No Provides protection to plastic housing.2gMetalMolded 36π x Motor axel1Yes Translates power from motor to head 1.7g Metal, Plastic, Rubber Molded 9π x Motor Cover1No Keeps motor in place 1.4gPlasticMolded 10 x 20 x Motor1Yes Provides movement 17.1gMetal, PlasticManufactured20 x 35 x Round Gear1Yes Changes direction and speed of motor.9gPlastic Molded 100π x Gear Transfer1Yes Changes motion to linear.4gMetal, Plastic Manufactured6 x 20 x Bristles2yes Rotate to clean teeth 1.5gPlastic, FibersMachined(.25π +104) x Switch Protector1No Waterproofs button.6gRubberMolded25 x 20 x Switch1YesOn and off switch2.2gMetal, PlasticMolded15 x 15 x Screws4No Keeps battery tray in place.6gMetalMolded 9π x Washer Screws4No Keeps motor in place.6gMetalMolded 16π x Battery Tray1Yes Holds batteries in place 2.2gPlastic, MetalMolded 40 x 20 x Battery Conductor 1Yes Conducts electricity.7gMetalMachined 26 x 10 x Battery Conductor 1Yes Conducts electricity.8gMetalMachined 45 x 6 x Housing2Yes Keeps all the parts in place 22.7gPlasticMolded205 x 30 x 10.70

Hierarchy of Parts

Product Pictures

Concept Generation Head Design: 1. The top component oscillates in a rotational motion about 120 degrees. The bottom bristles are stationary. 2. The sets of bristles in circular clusters that rotate. Top goes counterclockwise, middle goes clockwise, and bottom goes counterclockwise. 3. One cluster of bristles that shift up and down quickly. 4. There are two clusters of bristles in circle that rotate. Top is clockwise, bottom is counterclockwise. Around the circular clusters are bristles aligned in an ellipse. 5. There is one cluster of bristles that rotates side to side. Body Design: 1. Standard straight body. 2. Angled neck for a better reach. 3. Head and most of body is compactable into base. 4. Toothpaste dispenser in base of toothbrush. 5. Base has a sterilizing liquid to store brush head and keep it clean. Power Source: 1. Alkaline Batteries x2 2. Solar powered rechargeable batteries 3. Mechanical Manual Crank 4. Direct plug in to 110v power source 5. Rechargeable Lithium battery- Plug in to 110v power source to recharge internal battery

Concept Generation Energy Cleaning On/Off Rotational Head Motor Rotational Transitional Switch Closes Circuit Sends Signal Brush Head Bristles

Concept Generation

Body Design Nuclear 3 rotational bristle clusters 2 rotational clusters with stationary border Head Toothbrush 120° rotational head with stationary bottom Vertical bristle oscillation Horizontal bristle oscillation Bent Neck Toothpaste Dispenser Body Straight Neck Telescoping Body Cleaning Solution in Body Solar technology (similar to calculator) Plugged into wall 2x AAA batteries Crank Rechargeable battery Concept Generation

Concept Selection Great handle designs make brushing fun! Promotes healthy brushing; removes plaque; massages gums Smaller brush head for smaller mouths Less than $7 U.S. suggested retail price** – only a few dollars more than an ordinary manual toothbrush! Ergonomically designed for a comfortable grip Includes 2 AAA batteries Children under 3 use under adult supervision

Concept Selection ABCDE 120° ocsillationTriple Spin HeadVertical OscillationDouble Oscillation HeadHorizontal Oscillation Ease of Production+-0-0 Ease of Use00000 Durability0-+-+ Portability00000 Cost of Production+-+-0 SUM +'S20201 SUM 0'S32324 SUM -'S03030 NET SCORE RANK14143 CONTINUE?yesnoyesno

Concept Selection ABCDE StraightBent NeckCollapsibleToothpaste DispenserCleaning Solution Ease of Production++0-- Ease of Use0+++- Durability++--- Portability00++- Cost of Production++0+- SUM +'S34230 SUM 0'S21200 SUM -'S00125 NET SCORE RANK21335 CONTINUE?yes no

Concept Selection ABCDE BatteriesSolar PowerCrankWall Plug InRechargeable Battery Ease of Production+--0+ Ease of Use+0--+ Durability0-00+ Portability+00-+ Cost of Production0-00- SUM +'S30004 SUM 0'S22330 SUM -'S NET SCORE RANK15331 CONTINUE?yesno yes

After receiving our Colgate Spin Brush, we found many flaws in the design that could’ve been redesigned. Although some designs are optimal since they are very cost efficient. For example, the brush head is an efficient design, since redesigning the head to clean teeth better would not only of raised the price dramatically, but also would’ve made it harder for production to occur. So, we decided to keep the brush head design in our newly designed toothbrush. But, we saw some things that needed to be changed, most important was the energy source. The price of the product would still increase to make this change but we found it to be very cost efficient in making the switch. Instead of the AAA batteries we included a rechargeable battery pack, that can easily be plugged in to the toothbrush and after being fully charged would last for 4 hours of use. We found that consumers hated when their toothbrushes lost power, because of poorly charged batteries. We also bent the head to 60 degrees since we found that most cavities were a result of toothbrushes not cleaning areas that are hard to reach.