Workshop #3: Preparing for unexpected outcomes at mine sites and means to control contamination Barbara A. Butler March 5, 2013 Mine Drainage Control and.

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Presentation transcript:

Workshop #3: Preparing for unexpected outcomes at mine sites and means to control contamination Barbara A. Butler March 5, 2013 Mine Drainage Control and Treatment Options Region 10 Webinar Workshops – Hardrock mine geochemistry and hydrology 1

Disclaimer Mention of trade names or products does not constitute the U.S. EPA’s endorsement. The information presented is the sole responsibility of the author and does not necessarily represent the views of the U.S. EPA 2

Overview Definitions Definitions How does mine-drainage form? How does mine-drainage form? Mitigation measures Mitigation measures Design and operation Design and operation What happens when drainage enters a stream? What happens when drainage enters a stream? Precipitation and sorption reactions Precipitation and sorption reactions Remedial options Remedial options Active treatment Active treatment Passive (semi-passive) treatment Passive (semi-passive) treatment 3

Definitions Mitigation Mitigation All steps taken to prevent (avoid), reduce (minimize), treat, and compensate for any potential adverse impacts (risk) on the environment from a given activity (hazard) All steps taken to prevent (avoid), reduce (minimize), treat, and compensate for any potential adverse impacts (risk) on the environment from a given activity (hazard) Proper planning, design, construction, operation, management, and closure of waste and water containment and treatment facilities, monitoring and maintenance over all mine-life phases, including after mine closure. Proper planning, design, construction, operation, management, and closure of waste and water containment and treatment facilities, monitoring and maintenance over all mine-life phases, including after mine closure. 4

Definitions Reclamation Reclamation Refers to restoring 1 a disturbed area to an acceptable form and planned use, following active mining Refers to restoring 1 a disturbed area to an acceptable form and planned use, following active mining Includes actions taken to mitigate against future risks Includes actions taken to mitigate against future risks 1 1 Rarely is a site able to be restored to what it was prior to mining, which is the strictest definition of restoration. 5

Definitions Remediation Remediation Refers to correcting an issue that has become evident, such as cleaning up a spill or an abandoned mine site Refers to correcting an issue that has become evident, such as cleaning up a spill or an abandoned mine site 6

Definitions Best Management Practice (BMP) Best Management Practice (BMP) With respect to the CWA, this term generally applies to specific measures for managing non-point source runoff from storm water (40 CFR Part 130.2(m)). With respect to the CWA, this term generally applies to specific measures for managing non-point source runoff from storm water (40 CFR Part 130.2(m)). 7

Overview Definitions Definitions How does mine-drainage form? How does mine-drainage form? Mitigation measures Mitigation measures Design and operation Design and operation What happens when drainage enters a stream? What happens when drainage enters a stream? Precipitation and sorption reactions Precipitation and sorption reactions Remedial options Remedial options Active treatment Active treatment Passive (semi-passive) treatment Passive (semi-passive) treatment 8

How Does Mine-Drainage Form? Mining Process Mining Process Exposes pyrite and other minerals to the atmosphere Exposes pyrite and other minerals to the atmosphere Grinding processes Grinding processes Larger surface areas for exposure (weather more quickly) Larger surface areas for exposure (weather more quickly) Pyrite 9

How Does Mine-Drainage Form? Pyrite Initiator Reaction Propagation Cycle Pyrite 10 6 x faster 10

How Does Mine-Drainage Form? Acidic, neutral or alkaline 1 ? Acidic, neutral or alkaline 1 ? Acid-producing reactions Acid-producing reactions Pyritic minerals; oxyhydroxide formation Pyritic minerals; oxyhydroxide formation Acid-consuming reactions Acid-consuming reactions Carbonate minerals (produce alkalinity) Carbonate minerals (produce alkalinity) E.g., limestone and dolomite E.g., limestone and dolomite Aluminosilicate (clay minerals) Aluminosilicate (clay minerals) E.g., muscovite, kaolinite E.g., muscovite, kaolinite Formation from non-pyritic minerals Formation from non-pyritic minerals 1 1 Mining-influenced waters (MIW) coined by Dr. Ron Schmiermund in 1997 to encompass all types 11

Overview Definitions Definitions How does mine-drainage form? How does mine-drainage form? Mitigation measures Mitigation measures Design and operation Design and operation What happens when drainage enters a stream? What happens when drainage enters a stream? Precipitation and sorption reactions Precipitation and sorption reactions Remedial options Remedial options Active treatment Active treatment Passive (semi-passive) treatment Passive (semi-passive) treatment 12

Mitigation Measures Waste rock piles Waste rock piles Tailings storage facilities Tailings storage facilities Measures presented are not inclusive of all options available. 13

Mitigation Measures Waste Rock Piles Minimize leaching of acidity and ions Minimize leaching of acidity and ions Minimize exposure of water bodies to seepage/drainage Minimize exposure of water bodies to seepage/drainage Minimize acid generation Minimize acid generation 14

Mitigation Measures Waste Rock Piles Minimize leaching of acidity and ions Minimize leaching of acidity and ions Encapsulation with impermeable layer Encapsulation with impermeable layer Minimize infiltration, seepage, and oxygen transfer Minimize infiltration, seepage, and oxygen transfer Compaction Compaction Minimizes voids Minimizes voids Progressive reclamation Progressive reclamation 15

Mitigation Measures Waste Rock Piles Minimize exposure of water bodies to seepage/drainage Minimize exposure of water bodies to seepage/drainage Locating piles within cone of depression Locating piles within cone of depression Drainage flows to pit and is pumped out with groundwater (GW) Drainage flows to pit and is pumped out with groundwater (GW) Under-drains, diversions, GW monitoring wells, liners (clay and/or geosynthetic), Under-drains, diversions, GW monitoring wells, liners (clay and/or geosynthetic), 16

Mitigation Measures Waste Rock Piles Minimize acid generation Minimize acid generation Segregation of potentially acid-generating (PAG) rock with non-acid-generating (NAG) rock Segregation of potentially acid-generating (PAG) rock with non-acid-generating (NAG) rock Mining of sub-economic ore (PAG) as blending material, or at end of operations Mining of sub-economic ore (PAG) as blending material, or at end of operations Layering of PAG rock NAG rock Layering of PAG rock NAG rock Blending with acid-consuming materials Blending with acid-consuming materials Bactericide Bactericide Isolation (encapsulation) Isolation (encapsulation) 17

Mitigation Measures Tailings Storage Facilities Wet storage Wet storage Most common Most common Mining uses a lot of water and facility provides dual purpose as storage Mining uses a lot of water and facility provides dual purpose as storage Seismic and flood considerations Seismic and flood considerations Dry storage Dry storage Filtered tailings removes maximum amount of water Filtered tailings removes maximum amount of water Not appropriate for PAG Not appropriate for PAG 18

Mitigation Measures Tailings Storage Facilities Isolation of PAG material Isolation of PAG material Selective processing methods Selective processing methods Sub-aqueous disposal to minimize oxidation Sub-aqueous disposal to minimize oxidation Encapsulation Encapsulation 19

Mitigation Measures Tailings Storage Facilities Minimize exposure of water bodies to seepage/drainage Minimize exposure of water bodies to seepage/drainage Liners, under-drains, decant systems Liners, under-drains, decant systems Diversions for clean water Diversions for clean water Seepage collection systems Seepage collection systems Monitoring wells downstream Monitoring wells downstream Caps on beaches, drawdown water, erosion control – closure Caps on beaches, drawdown water, erosion control – closure 20

Overview Definitions Definitions How does mine-drainage form? How does mine-drainage form? Mitigation measures Mitigation measures Design and operation Design and operation What happens when drainage enters a stream? What happens when drainage enters a stream? Precipitation and sorption reactions Precipitation and sorption reactions Remedial options Remedial options Active treatment Active treatment Passive (semi-passive) treatment Passive (semi-passive) treatment 21

What happens when the drainage enters a stream? ‘M’ = metal; ‘Diss’ = dissolved; ‘Part’ = particulate 22

What happens when the drainage enters a stream? ‘M’ = metal; ‘Diss’ = dissolved; ‘Part’ = particulate 23

What happens when the drainage enters a stream? Iron (HFO) Iron (HFO) Rapid formation in water column at pH > ~ 3.5 Rapid formation in water column at pH > ~ 3.5 Oxidation of ferrous iron precedes precipitation Oxidation of ferrous iron precedes precipitation 24

What happens when the drainage enters a stream? Aluminum (ALO) Aluminum (ALO) Rapid formation in water column at pH > ~ 5 Rapid formation in water column at pH > ~ 5 No oxidation necessary No oxidation necessary 25

What happens when the drainage enters a stream? Manganese (HMO) Manganese (HMO) Requires oxidation Requires oxidation Requires a surface Requires a surface Formation at pH > ~ 9 Formation at pH > ~ 9 26

What happens when the drainage enters a stream? Manganese (HMO) Manganese (HMO) Formation may be facilitated by periphyton Formation may be facilitated by periphyton 27

What happens when the drainage enters a stream? Manganese (HMO) Manganese (HMO) Formation may be facilitated by periphyton Formation may be facilitated by periphyton Algal photosynthesis Algal photosynthesis 28

Overview Definitions Definitions How does mine-drainage form? How does mine-drainage form? Mitigation measures Mitigation measures Design and operation Design and operation What happens when drainage enters a stream? What happens when drainage enters a stream? Precipitation and sorption reactions Precipitation and sorption reactions Remedial options Remedial options Active treatment Active treatment Passive (semi-passive) treatment Passive (semi-passive) treatment 29

Remedial Options Isolation, removal, treatment of source Isolation, removal, treatment of source Physical removal Physical removal Grouting reactive rock surfaces Grouting reactive rock surfaces Redirection of water flow Redirection of water flow Adding neutralizing agents Adding neutralizing agents 30

Remedial Options Water treatment Water treatment Removal of acidity Removal of acidity Removal of metals Removal of metals Removal of salts (Na, Mg, Ca, K) Removal of salts (Na, Mg, Ca, K) Removal of sulfate Removal of sulfate Ultimately – removal of toxicity Ultimately – removal of toxicity 31

Remedial Options Water Treatment Active Active Passive Passive 32

Remedial Options Water Treatment Active Active Ongoing humanly operated Ongoing humanly operated Frequent maintenance and monitoring Frequent maintenance and monitoring Generally requires external energy source Generally requires external energy source Generally type chosen for active mining Generally type chosen for active mining 33

Remedial Options Water Treatment Passive (semi-passive) Passive (semi-passive) Constant human intervention not required Constant human intervention not required Natural processes Natural processes Natural materials Natural materials Regeneration of materials Regeneration of materials Gravity feed versus pumping Gravity feed versus pumping 34

Remedial Options Active Treatment Chemical Reaction Chemical Reaction Oxidation Oxidation Aeration to increase oxygen content or use of oxidizers Aeration to increase oxygen content or use of oxidizers Neutralization, precipitation, and sorption Neutralization, precipitation, and sorption Hydroxide, Ca(OH) 2, CaO, NaOH; MgO, Carbonate, CaCO 3, Na 2 CO 3 Hydroxide, Ca(OH) 2, CaO, NaOH; MgO, Carbonate, CaCO 3, Na 2 CO 3 Fly ash; slag; kiln dust Fly ash; slag; kiln dust Coagulation, flocculation Coagulation, flocculation 35

Remedial Options Active Treatment Physical Physical Membrane Membrane Reverse osmosis Reverse osmosis Micro, ultra, or nano-filtration Micro, ultra, or nano-filtration Ion exchange Ion exchange 36

Remedial Options Passive/Semi-passive Treatment Oxidation Oxidation Aeration Aeration Neutralization and precipitation Neutralization and precipitation Ion exchange Ion exchange Sorption (organic and inorganic) Sorption (organic and inorganic) Plant uptake Plant uptake 37

Remedial Options Passive/Semi-passive Treatment Aerobic wetland Aerobic wetland Anoxic limestone drain (ALD) Anoxic limestone drain (ALD) Anaerobic wetland Anaerobic wetland Sulfate-reducing bioreactor (SRBR) Sulfate-reducing bioreactor (SRBR) Biochemical reactor (BCR) Biochemical reactor (BCR) Permeable reactive barrier (PRB) Permeable reactive barrier (PRB) 38

Remedial Options Passive/Semi-passive Treatment Aerobic wetland Aerobic wetland Best for net alkaline drainage Best for net alkaline drainage Precipitation and sorption Precipitation and sorption Shallow – aeration Shallow – aeration Plants – uptake Plants – uptake 39

Remedial Options Passive/Semi-passive Treatment Anoxic limestone drain (ALD) Anoxic limestone drain (ALD) Best for net acidic, low Fe 3+, low Al 3+, and low dissolved oxygen Best for net acidic, low Fe 3+, low Al 3+, and low dissolved oxygen Neutralize acidity Neutralize acidity Effluent to aerobic pond Effluent to aerobic pond 40

Remedial Options Passive/Semi-passive Treatment Reducing alkalinity producing system (RAPS) Reducing alkalinity producing system (RAPS) Similar to ALD, but reduces the water then adds alkalinity Similar to ALD, but reduces the water then adds alkalinity 41

Remedial Options Passive/Semi-passive Treatment Anaerobic wetland (BCR) Anaerobic wetland (BCR) Best for net acidic, low Fe 3+, low Al 3+, high metals Best for net acidic, low Fe 3+, low Al 3+, high metals Reduction of redox active elements Reduction of redox active elements Microbial reduction of sulfate to sulfide Microbial reduction of sulfate to sulfide Metal sulfide precipitation Metal sulfide precipitation Sorption of metals Sorption of metals Organic / inorganic Organic / inorganic 42

Remedial Options Passive/Semi-passive Treatment Anaerobic wetland (BCR) Anaerobic wetland (BCR) Natural materials Natural materials Hay, straw, wood chips, manure, crushed limestone Hay, straw, wood chips, manure, crushed limestone Layer of water Layer of water Generally vertical flow Generally vertical flow Effluent to aerobic pond or weir Effluent to aerobic pond or weir 43

Remedial Options Passive/Semi-passive Treatment Permeable Reactive Barrier (PRB) Permeable Reactive Barrier (PRB) Similar to BCR, but treat groundwater Similar to BCR, but treat groundwater 44

Remedial Options What to Choose? Choice depends on Choice depends on Amounts - money, time, land, metals, acid, flow Amounts - money, time, land, metals, acid, flow Site access Site access Active or abandoned mine Active or abandoned mine Specific contaminants Specific contaminants 45

Passive Treatment Case Study (Standard Mine, Colorado) Operation began in the 1930’s Operation began in the 1930’s Ag, Au, Pb, Zn Ag, Au, Pb, Zn Abandoned in 1966 Abandoned in 1966 Adit drains into Elk Creek Adit drains into Elk Creek Devoid of aquatic life Devoid of aquatic life Cd, Cu, Fe, Pb, Mn, and Zn exceed WQS Cd, Cu, Fe, Pb, Mn, and Zn exceed WQS Elk Creek feeds into Coal Creek Elk Creek feeds into Coal Creek Source of DW for Crested Butte Source of DW for Crested Butte 46

Photo by Scott Jacobs - NRMRL Standard Mine Crested Butte – remote location Constructed in ,000 ft 1.2 gpm Cd, Cu, Fe, Pb, Mn, Zn No electricity 47

Aerobic Polishing Cell(s) [2008] Remove biological oxygen demand Increase dissolved oxygen Degas sulfide and ammonia Reduce total suspended solids Oxidize and precipitate any Fe 48

Passive Treatment Case Study (Standard Mine, Colorado) Year-round treatment Year-round treatment Automated sampling Automated sampling pH, temperature, ORP pH, temperature, ORP Satellite reporting Satellite reporting Protection from weather Protection from weather 49

feet annual snowfall 50

Passive Treatment Case Study (Standard Mine, Colorado) Methods Methods Whole effluent toxicity tests (WET) Whole effluent toxicity tests (WET) Ceriodaphnia dubia (water flea) Ceriodaphnia dubia (water flea) Pimephales promelas (fathead minnow) Pimephales promelas (fathead minnow) Acute 48-hr LC 50 Acute 48-hr LC 50 Percentage of water Percentage of water Control survival > 90% Control survival > 90% 51

AnalyteSite BCRAPC AlN/A AsN/A Cd100 +/- 2 Cu94 +/- 9 Fe-266 +/ /- 10 NiN/A Pb94 +/ /- 17 Zn100 +/- 3 SO439 +/- 472+/- 5 Passive Treatment Case Study (Standard Mine, Colorado) % Removal 52

1% 2% Gray = water flea Black = fathead minnow 53

35% mortality Gray = water flea Black = fathead minnow 54

Not different from control Gray = water flea Black = fathead minnow 55

Effluent samples more toxic to fathead minnow than to the water flea 56

<20% 100% 57

2 ug/l H 2 S.2 to 5 mg/l NH 3 58

Passive Treatment Case Study (Standard Mine, Colorado) Concluding remarks Concluding remarks Results strongly suggest toxicity from dissolved hydrogen sulfide gas Results strongly suggest toxicity from dissolved hydrogen sulfide gas Other BCRs may have different toxicants, depending on: Other BCRs may have different toxicants, depending on: Contaminants present and efficiency of removal Contaminants present and efficiency of removal Concentrations of dissolved gases Concentrations of dissolved gases pH of effluent pH of effluent 59

Thank you! Study at Standard Mine and 3 other sites: Butler, BA, Smith, ME, Reisman, DJ, Lazorchak, JM Metal removal efficiency and ecotoxicological assessment of field-scale passive treatment biochemical reactors. Environmental Toxicology & Chemistry. 30(2):