Actuator for the TMT Preliminary Design Review TMT Project Office – Pasadena 1 and 2 October 2013 P.K. Mahesh, P.S. Parihar, Surojit Kumar Roy, Prasanna.

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Actuator for the TMT Preliminary Design Review TMT Project Office – Pasadena 1 and 2 October 2013 P.K. Mahesh, P.S. Parihar, Surojit Kumar Roy, Prasanna G. Deshmukh TMT.CTR.PRE.aa.aaa.CCR011 India TMT Co-ordination Centre (ITCC)

Plan of talk –Supplier Qualification Status and Plans. 1. PII + activites at Avasarala Technolgies Limited (ATL) 2. Brief overview of actuator activity in India. 3. Comaprison of estimated production costs 4. Additional Suppliers 5. Any other business TMT.CTR.PRE.aa.aaa.CCR012 India TMT Co-ordination Centre (ITCC)

Supplier Qualification Status and Plans. TMT.CTR.PRE.aa.aaa.CCR013 India TMT Co-ordination Centre (ITCC)

1. PII + activites at ATL –Ten assembled actuators (PII +) and one set of manufactured parts made at Avasarala Techologies Ltd., Bangalore, India (ATL) –Functional tests conducted at works of ATL at Bangalore Actuator functional test.xls –Third party inspection of parts done by TMT at Pasadena-Results acceptable; Clearance to go ahead for the rest provided by TMT collection_of_AML_prototype_actuator_reports.xlsx TMT.CTR.PRE.aa.aaa.CCR014 India TMT Co-ordination Centre (ITCC)

2. Brief overview of actuator activity in India. –Summary of efforts at ATL. Learning from ATL. ATL noted that some hole dimensions were missing in the SAT Housing drawing. TMT noted and corrected the drawing ATL also noted some missing dimensions and wrong dimensions in other drawings like that of Connecting Link, Upper Connect Block etc. TMT noted and corrected the same. TMT.CTR.PRE.aa.aaa.CCR015 India TMT Co-ordination Centre (ITCC)

While assembling Connecting Links and Copper plate, ATL found centre to centre distance of holes i.e., 93mm of Copper Plate was not matching with the Connecting Links. TMT checked and changed the dimension of Copper plate. A fixture for assembling the magnets was designed and made by ATL which enables magnets to be assembled for an actuator by 2 personnel in 20 minutes. TMT.CTR.PRE.aa.aaa.CCR016 India TMT Co-ordination Centre (ITCC)

Schedule –Delay in schedule in first et of parts and 2 assembled actuators. –Delay due to non-availability of certified material in small quantities and also technical problems encounterd in casting. –Problem encountered in obtaining bought out items from McMaster –Schedule for second stage-manufacture and assembly of 8 actuators-ahead of planned period TMT.CTR.PRE.aa.aaa.CCR017 India TMT Co-ordination Centre (ITCC)

Quality TMT.CTR.PRE.aa.aaa.CCR018 India TMT Co-ordination Centre (ITCC)

Quality TMT.CTR.PRE.aa.aaa.CCR019 India TMT Co-ordination Centre (ITCC)

TMT to visit ATL to conduct quality audit. TMT.CTR.PRE.aa.aaa.CCR0110 India TMT Co-ordination Centre (ITCC)

3. Comaprison of estimated production costs –Comparison of prices of bought out parts. Brought out parts ITCC Vs ATL Vs TPG.xls –Comparison of Production Cost Actuator Bulk Qty Prices_Comparison.xls –Production cost estimate by ATL BY ATL Revised Quote xlsx TMT.CTR.PRE.aa.aaa.CCR0111 India TMT Co-ordination Centre (ITCC)

4. Additional Suppliers –Avalon Discussion for 5 sets of prototype conducted with Avalon. Quote was provided. Avalon_Copy of Offer sheet for TMT (12-Sep-13).xls Inputs required from TMT about materials substitution, list of bought out items, fasteners and assembly procedure. Avalon will provide the standards of AMS for alternate raw material Assembly, shipping and packing price will be supplied by Avalon. TMT.CTR.PRE.aa.aaa.CCR0112 India TMT Co-ordination Centre (ITCC)

Sand casting for protoypes. One mould required for 1600 numbers of casting. Pressure die casting for production Avalon will provide the details for Delrin and 18-8 SS material. Avalon will provide the standards of AMS for alternate raw material –Godrej and L&T to be contacted to provide quotation. TMT.CTR.PRE.aa.aaa.CCR0113 India TMT Co-ordination Centre (ITCC)

5. Any other business. TMT.CTR.PRE.aa.aaa.CCR0114 India TMT Co-ordination Centre (ITCC)