MES Implementation in a Defense Industry Company CON

MES Implementation in Roketsan Ferruh Emre Aytac MES Project Manager Unit Head Production Planning Dept.

Table of Content 1.About Roketsan 2.Oracle Footprint at Roketsan 3.Purpose and Scope of MES Project 4.Challenges in Implementation 5.Developed Applications 6.Project Calendar 7.Project Facts 8.Achievements 3

General Information Founded in 1988 One of the Leading Defense Industry Firms in Turkey Specialized in Designing and Producing Rockets and Missiles 1850 Employees including 950 Engineers Two facilities: – 5,700,000 m 2 Open Area – 80,000 m 2 Closed Area About Roketsan 4

Milestones Oracle Footprint at Roketsan 5 Oracle EBS Implementation Project (May 2000 – Mar 2001) Upgrade Project (Sep 2004 – Dec 2004) R12 Implementation Project (Aug 2012 – Dec 2012) MES – Paperless Production Implementation Project (Dec at 2012 – Feb 2014)

Modules Oracle Footprint at Roketsan 6 Discrete Manufacturing Quality ASCP Financials Purchasing Engineering Human Resources Man. Enterprise Asset Man. Project Management Primavera Hyperion MES

Purpose of the Project Purpose and Scope of the Project 7 Redesigning all Production Processes Adaptation of all Production Processes to ERP Monitoring Production Instantaneously Collection of Manufacturing and Quality Data Using Statistical Process Control Methods Standardization of Reports Minimizing Human Faults

Scope of the Project Purpose and Scope of the Project 8 All (58) Shop Floors in Roketsan All (1442) Stakeholders in Production System All Projects Carried Out in Roketsan All Production Documents and Processes Configuration and Change Management

Challenges In Implementation 9 First Implementation in Turkey 25 years corporate culture Process Variety Product and Project Variety Project Scope Size of the Project Team Energetic Area

Main Changes with MES Monitoring Production Offline with 5 Employees Limited Data about Employee and Equipment Utilization Hard to Prepare Genealogy Reports Using Hard Copy Travelers 10 After Monitoring Production Online Using MES Online Data about Employee and Equipment Utilization Easy to Reach Genealogy Reports on the System Before

Main Changes with MES Monitoring Production Offline with 5 Employees Limited Data about Employee and Equipment Utilization Hard to Prepare Genealogy Reports Using Hard Copy Travelers 11 Monitoring Production Online Using MES Online Data about Employee and Equipment Utilization Easy to Reach Genealogy Reports on the System Before After

Main Changes with MES Monitoring Production Offline with 5 Employees Limited Data about Employee and Equipment Utilization Hard to Prepare Genealogy Reports Using Hard Copy Travelers 12 Monitoring Production Online Using MES Online Data about Employee and Equipment Utilization Easy to Reach Genealogy Reports on the System Before After

Main Changes with MES Monitoring Production Offline with 5 Employees Limited Data about Employee and Equipment Utilization Hard to Prepare Genealogy Reports Using Hard Copy Travelers 13 Monitoring Production Online Using MES Online Data about Employee and Equipment Utilization Easy to Reach Genealogy Reports on the System Before After

Main Changes with MES Monitoring Production Offline with 5 Employees Limited Data about Employee and Equipment Utilization Hard to Prepare Genealogy Reports Using Hard Copy Travelers 14 Before Monitoring Production Online Using MES Online Data about Employee and Equipment Utilization Easy to Reach Genealogy Reports on the System After

Main Changes with MES Monitoring Production Offline with 5 Employees Limited Data about Employee and Equipment Utilization Hard to Prepare Genealogy Reports Using Hard Copy Travelers 15 Monitoring Production Online Using MES Online Data about Employee and Equipment Utilization Easy to Reach Genealogy Reports on the System Before After

Developed Applications new screens and extensions Using Oracle Forms, OAF, ADF, WCC and Workflow Personalizations & Extensions Routings ECO Collection Plans MES Operator MES Supervisor... New Screens Technician’s Cockpit Document Management Conformity Assesment MES Live Broadcast XML Reports with QR Code...

Change Management for Routings Personalizations & Extensions 17 Integration of Routings with WCC for document attachment

Personalized MES Operator Screen Personalizations & Extensions 18 Fields hidden, reordered and added

Extended Backflush Components Screen Personalizations & Extensions 19 Various validations added into buttons

Technician’s Cockpit New Screens 20

Document Management - Before New Screens 21 Discrepancy Report Before MES

Document Management - After New Screens 22 Discrepancy Report After MES

MES Live Broadcast - MESSI New Screens 23

Project Calendar 24

Project Facts new screens and extensions 9 new XML Reports 70 Project Members 1450 Project Stakeholders 37 Training Sessions 20,000 man-hour direct labor (Roketsan) 101 day consultancy

Achievements 26 Biggest IT Project in Roketsan ERP usage capability for technicians Additional 2.1 million ERP transactions/year (520% increase) 7/24 Serving IT Infrastructure Multiple Database Redesign and Simplification of Production Processes Instantaneous Traceability Easily Accessible and Analyzable Data Standard Reports for Various Level of Management 2.8% Decrease in Production Labor Cost

MES Workstation 27

Questions and Answers 28 Thank you for listening