CENG151 Introduction to Materials Science and Selection Tutorial 6 9th November, 2007

Understanding Phases Phase - Any portion including the whole of a system, which is physically homogeneous within it and bounded by a surface so that it is mechanically separable from any other portions. Component – The distinct chemical substance from which the phase is formed. P-T diagram - A diagram describing thermodynamic stability of phases under different temperature and pressure conditions. Phase Diagram - A diagram (map) showing phases present under equilibrium conditions and the phase compositions at each combination of temperature and overall composition.

Solubility and Solid Solutions Solubility - The amount of one material that will completely dissolve in a second material without creating a second phase. Unlimited solubility - When the amount of one material that will dissolve in a second material without creating a second phase is unlimited. Limited solubility - When only a maximum amount of a solute material can be dissolved in a solvent material.

Illustration of phases and solubility ©2003 Brooks/Cole, a division of Thomson Learning, Inc. Thomson Learning™ is a trademark used herein under license. The three forms of water – gas, liquid, and solid – are each a phase. Water and alcohol have unlimited solubility. Salt and water have limited solubility. Oil and water have virtually no solubility.

Understanding Phases Liquid copper and liquid nickel are completely soluble in each other. Solid copper-nickel alloys display complete solid solubility, with copper and nickel atoms occupying random lattice sites. In copper-zinc alloys containing more than 30% Zn, a second phase forms because of the limited solubility of zinc in copper.

Phase Diagrams Binary phase diagram - A phase diagram for a system with two components. Ternary phase diagram - A phase diagram for a system with three components. Liquidus temperature - The temperature at which the first solid begins to form during solidification. Solidus temperature - The temperature below which all liquid has completely solidified.

Binary Phase Diagram Liquidus Liquid Temperature Solidus Solid Solution Liquid Solidus Liquidus Melting point of A Melting point of B Temperature (L) (SS) wt% A  80 60 40 20 0

Other binary phase diagrams (a) The equilibrium phase diagrams for the Cu-Ni and NiO-MgO systems. (b) The liquidus and solidus temperatures are shown for a Cu-40% Ni alloy. (c) and (d) Systems with solid solution maxima and minima. (Source: Adapted from Introduction to Phase Equilibria, by C.G. Bergeron, and S.H. Risbud. Copyright © 1984 American Ceramic Society. Adapted by permission.)

Isomorphous phase diagrams A phase diagram in which components display unlimited solid solubility. Cu and Ni are so similar in nature that they are completely soluble in each other in any alloy proportions! (single SS phase) MgO and NiO are also compounds that form solid solutions in a similar way! However, solid solubility is limited for many material systems (e.g. iron!)

Example: NiO-MgO Isomorphous System From the phase diagram for the NiO-MgO binary system (shown in the figure below), describe a composition that can melt at 2600oC but will not melt when placed into service at 2300oC.

Example: Solution To identify a composition with a liquidus temperature below 2600˚C, there must be less than 60 mol% MgO in the refractory. To identify a composition with solidus temperature above 2300˚C, there must be at least 50 mol% MgO present. Consequently, we can use any composition between 50 mol% MgO and 60 mol% MgO. 50

Gibbs Phase Rule Degrees of freedom – The number of independent variables available to the system. E.g. A pure metal at its melting point has no degrees of freedom! At this condition (or state), the metal exists in two phases in equilibrium (solid and liquid). Any increase in temperature will change the state of the microstructure! (All solid phase will melt and become part of the liquid phase!) Gibbs phase rule - Describes the degrees of freedom (F), or the number of variables that must be fixed to specify the temperature and composition of a phase F = C – P + 2 where C = components, P = phases present, and that pressure and temperature can changed. And: F = C – P + 1 when pressure is assumed to be constant at 1atm.

In-Class Exercise: Gibbs Phase Rule for Isomorphous Phase Diagram Determine the degrees of freedom in a Cu-40% Ni alloy at (a) 1300oC, (b) 1250oC, and (c) 1200oC. Example Solution This is a binary system (C = 2). Two components are Cu and Ni. We will assume constant pressure. Therefore, (F = C – P + 1) can be used!

In-Class Exercise: Solution At 1300˚C, P = 1, since only one phase (liquid) is present; C = 2, since both copper and nickel atoms are present. Thus: F = C – P + 1 So, F = 2 – 1 + 1, Therefore F = 2. At 1250˚C, P = 2, since both liquid and solid are present; C = 2, since copper and nickel atoms are present. Now: F = C – P + 1 So, F = 2 – 2 + 1, Therefore F = 1. At 1200˚C, P = 1, since only one phase, solid, is present; C = 2, since both copper and nickel atoms are present. Again, F = C – P + 1 So, F = 2 – 1 + 1, Therefore F = 2.

Example: Reading a Phase Diagram When an alloy is present in a two-phase region, a tie line at the temperature of interest fixes the composition of the two phases. T1 Say we want to find composition, X1 at temperature,T1: CL = Composition of Liquid at T1 CS = Composition of Solid solution at T1 X1

In-Class Exercise: Compositions of Phases in Cu-Ni Phase Diagram ©2003 Brooks/Cole, a division of Thomson Learning, Inc. Thomson Learning™ is a trademark used herein under license. Determine the composition and phase of each of the temperatures in a Cu-40% Ni alloy at 1300oC, 1270oC, 1250oC, and 1200oC. Hint: Tie lines and phase compositions for a Cu-40% Ni alloy at several temperatures are shown already.

In-Class Exercise: Solution The vertical line at 40% Ni represents the overall composition of the alloy: 1300oC: Only liquid is present. The liquid must contain 40% Ni, the overall composition of the alloy. 1270oC: Two phases are present. The liquid contains 37% Ni and the solid contains 50% Ni. 1250oC: Again two phases are present. The tie line drawn at this temperature shows that the liquid contains 32% Ni and the solid contains 45% Ni. 1200oC: Only solid α is present, so the solid must contain 40% Ni.

Change in structure on a phase diagram The change in structure of a Cu-40% Ni alloy during equilibrium solidification. The nickel and copper atoms must diffuse during cooling in order to satisfy the phase program and produce a uniform equilibrium structure.

Eutectic Diagram with No Solid Solution Another binary system with components that are so dissimilar that their solubility in each other in nearly negligible. There exists a 2-phase region for pure solids (A+B). Because A and B cannot dissolve in each other! The eutectic temperature (eutektos greek for “easily melted”) is the temperature that eutectic composition is fully melted.

End of Tutorial 6 Thank You!