Wayahead Systems Overview of 3WS Weighing, Mixing & Packaging system Hit F5 key, to view in full screen mode then ESC to return to original format.

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Presentation transcript:

Wayahead Systems Overview of 3WS Weighing, Mixing & Packaging system Hit F5 key, to view in full screen mode then ESC to return to original format.

Wayahead / 3WS overview Developed by Wayahead Systems, based in New Jersey & Sydney 3WS was developed for pharmaceutical and nutritional industry 3WS is designed to be compliant with FDA 21CRF11 regulations Installed in 40+ sites, 12 countries, since first site in 1988 Fully validated system, with IQ-OQ-PQ protocols available 3WS runs on PCs, tough-books, tablets, Radio Frequency scanners Many validated modules are available within 3WS, such as: DISPENSING – weighing, bag-counting, potency, adjustments MANUFACTURING – mixing, process control, tabletting PACKAGING – filling and packing phases, plus barcode labels MIN&VIT – checks Mineral & Vitamin quantities of final product LABOUR COSTING – tracks all user activities, by date, time, action INTERFACES – can download / upload with any ERP system

3WS Features Manage Lotno status, expiry date, quantity, potency, barcode label Manage Orders, processing rules, material adjustments, labels Lotnos & Orders can be downloaded from any ERP system Guarantees correct quantity of material, lotno, by barcode scan Guarantees only calibrated equipment is used Records production activities with actual results, entered by user Checks weighed materials, through mixing, granulation, etc Checks materials through filling and packaging, prints FG labels Automatically records user, date, time, location, order, etc Generates a full regulatory audit trail of all actions, by order Sends completed activities back to any ERP system, such as SAP

Benefits of 3WS Inventory levels reduced, accurate recording of Lotnos Material handling reduced, automatic expiry / status checks Operator label printing or hand-writing is eliminated Lotno and Order barcode labels are available Clerical data entry eliminated, via interfaces with ERP Rework management improved Potency management improved Rejected work orders eliminated Productivity increased across many activities Bulk PLC activities are recorded and checked All actions available on Electronic Batch Record print-out

Cost Considerations 3WS has a Rental-Option, to ease budget / cash-flow issues Costs include installation and configuration phase (IQ) Costs include onsite validation and equipment testing (OQ) Costs include go-live phase and final approvals (PQ) All implementation protocols are available at no extra cost Second operator checks eliminated. 3WS is the second check All activities are faster, with automatic checks, barcode scans Site productivity is enhanced, overtime may be reduced Possible return on investment (RIO) within 12 months

Wayahead Contacts Website: Address:2500 Plaza 5 Harborside Financial Center Jersey City NJ USA Address: Level 1 58 PITT ST, Sydney 2000