39M-49M BOOM CAB INSTALL

5.00 NEW 39M-49M BOOM CAB INSTALL PRE 2008 NOTE: Remove panel from MACK truck to modify as shown. Find # Parts switch EL V Inverter plate WH Green light EL0003 NOTE: Install parts into panel as shown ½ hole X 3 5/8 hole X 113/32 hole X 1 123

NEW 39M-49M BOOM CAB INSTALL PRE 2008 NOTE: Lift cab using Mack hydraulic jack located behind cab passenger side top of fender NOTE: Once cab is lifted, route boom harness along side engine harness using tie wraps as shown. CAUTION do not pinch harness when cab is lowered.

NOTE: Re-install panel into MAC cab NOTE: Connect (-) 12V to the battery on off selector switch, Off side as shown. NOTE: Connect 12V power cable to (+) 12V fused side on Mac battery tray NOTE: Install Reed marker light harness and 12V battery harness in MAC frame rail using tie wraps. NEW 39M-49M BOOM CAB INSTALL PRE 2008

12VDC + (BATT)) DY1DY2GND - Find # Parts 1………87541 Relay, Starter, (12v).....FI …… End Barrier……………. EL …… Allen Bradley Terminal..EL …… Jumper………………….EL …… Allen Bradley Rail……...EL V + 24 V + 54 NEW 39M-49M BOOM CAB INSTALL PRE 2008

Find # Parts qty 1 mack trailer plug 1 2 mack tailight plug cable 14 AWGx5C 2.5F cable 16AWGx2C 10F #10 ring lug / male/fem 1 bullet lug cable 14AWGX4C 12F 6.00” RUNNING LIGHTS ….. BACK-UP HORN ……. 1 SIDE VIEW 5 6 #1 #2 #3 #4 YELL/GRN P/N CABLE 3 RIGHT TAIL LIGHT 2 A B C D E #1---B/UP #2---R/LIGHT LEFT TAIL LIGHT #3---BRAKE/RH #4---SPARE #5---GND #1 A B C D E #1---B/UP #2---R/LIGHT #3---BRAKE/LH #4---SPARE #5---GND 10.00’ #1--(+) #3--(-) LIC PLATE LIGHT YEL/GRN A B C D #4 #1 #3 #4 #2 WIRE # 7.00’ GROUND ………...…. BOOM TRUCK MARKER LIGHT HARNESS ASSY 5.00’ GND 2.50’ 4 P/N CABLE P/N CABLE P/N CABLE 7 7 RUNLIGHTS L / TURN BRAKE R / TURN BRAKE BACK -UP FRONT VIEW MAC PLUG 1AB DC 2 NEW 39M-49M BOOM CAB INSTALL PRE 2008

NEW 39M-49M BOOM CAB INSTALL NEW BOOM POWER HARNESS Instructions: Cut cable as directed for appropriate boom size. Find # Parts qty fuse holder WH A fuse WH cable 14 AWGX4C 30FT 30 FT 49M NEW Boom + - #1,#2 #3, Yell,Grn 1FT Shrink 6” Shrink 54” Loom 25 FT + - #1,#2 #3, Yell,Grn 1FT Shrink 6” Shrink 54” Loom 39M NEW Boom CUT OFF 12IN WIRE 12 CUT OFF 12IN WIRE 32” 42” 32” 42”

CB38 BATT CB43 IGN GNDREV PWR NEUT PWR CB23 IGN MAC PANEL MAC HORN RELAY RPM + RPM _ + - PTO LIGHT ON/OFF Q Q35 PUMPDRIVE CONTROL BOX #2#3 A+A - GRN/YELL SPARE MAC ECM J1-7J1-8 J2-10 J1-6 RPM + RPM -PTO SPEED INVERTER ON/OFF #1 HORN RELAY 12VDC A12 SPARE NOTE* Cut terminal rail 3” NEW 39M-49M BOOM CAB INSTALL PRE 2008

NEW 39M-49M BOOM CAB INSTALL BOOM CONTROL BOX

NEW 39M-49M BOOM CAB INSTALL BOOM CONTROL BOX

NEW 39M-49M BOOM CAB INSTALL 2009 NOTE: Remove panel from MAC truck to modify as shown. Find # Parts switch EL V Inverter plate WH Green light EL Switch Guard NOTE: Install parts into panel as shown. 5/8 hole X 1 13/32 hole X NOTE: Re-install panel in cab As shown. BOOM POWER BOOM DRIVE BOOM PUMP

NEW 39M-49M BOOM CAB INSTALL PRE 2009 NOTE: Lift cab using Mack hydraulic jack located behind cab passenger side top of fender NOTE: Once cab is lifted, route boom harness along side engine harness using tie wraps as shown. CAUTION do not pinch harness when cab is lowered.

STAGE 1 NEW 39M-49M BOOM CAB INSTALL 2009 NOTE: #1 Install Reed marker light harness in MAC frame rail using tie wraps. #2 Install 12V battery harness in MAC frame rail using tie wraps. #3 Install 14 AWG, 4C Wire (cut 50 feet). From MAC cab to Boom control box. NOTE: Connect (-) 12V to frame ground junction point, Or ground on Battery. NOTE: Connect (+) 12V to the battery on off selector switch, Connect to the off side as shown. 50 AMP IN-LINE FUSE

NEW 39M-49M BOOM CAB INSTALL 12VDC + (BATT) DY1DY2 GROUND STUD Find # Parts 1………87541 Relay, Starter, (12v).....FI VDC + CONTROL BOX 12VDC + INVERTER SWITCH (CAB) 12V-24V INVERTER 12V-24V INVERTER CONTROL BOX CONNECTIONS

NEW 39M-49M BOOM CAB INSTALL RPM -RPM + NOTE: Connect wire #1, RPM + to J1-7 Terminal block #2, RPM – to J1-8 Terminal block Shown below 12V 24V GND

NEW 39M-49M BOOM CAB INSTALL NOTE: JUNCTION BOX 17……B/BOX PLUG 2 18……B/BOX PLUG 2 31……S79A (POWER ON CAB) 33……S79A (POWER ON CAB) 34……S19,S79B,S79A (CAB) 37……+24V 38……J4, J5,J6,J8 FQ…...NOT USED (CAB) FT……NOT USED (CAB) 45A…..SB4 40……GROUND 10.1….J8 OPEN Q3.5…S79B (CAB) Q S19 (CAB) 38……+24V A12…..HORN (CAB) 21…….S19 (CAB) 22…….S79B (CAB) OPEN C/BOX PLUG 2…..31 C/BOX PLUG 2…..33 C/BOX PLUG 2…..34 C/BOX PLUG 2…..37 C/BOX PLUG 2…..38 C/BOX PLUG 2….FQ C/BOX PLUG 2…..FT C/BOX PLUG 2…45A GROUND……..40 C/BOX PLUG OPEN C/BOB PLUG 1..Q3.5 C/BOX PLUG 1..Q V……38 C/BOX PLUG 2…A12 DT14……21 DT13……22 OPEN X1

NEW 39M-49M BOOM CAB INSTALL J1……12.0 J2……12.1 ST1… DT7….Q2.3 DT3…105C DT4…106C DT1…107C DT2…111C (24V) DT3…….37 (24V) J2,J4,J8,J5,J DT7,DT8,DT9,DT10,DT11,DT12,DT13,DT14… 40 J4…….12.5 J5…….12.6 J6…….12.7 SA11,SA12….13.0 SA11….13.2 SA12….13.3 DT8….Q2.7 DT9….Q3.0 DT10…Q3.1 DT11…Q3.2 DT12…Q3.3 DT13,DT14…Q3.4 SB3,SB4……..45 SB3…...44A 12.0…..C/BOX PLUG …..C/BOX PLUG …..C/BOX PLUG 1 Q2.3….C/BOX PLUG 1 105C…C/BOX PLUG 1 106C…C/BOX PLUG 1 107C…C/BOX PLUG 1 111C…C/BOX PLUG 1 37…….C/BOX PLUG 2 38…….C/BOX PLUG 2 40…….GROUND 12.5…..C/BOX PLUG …..C/BOX PLUG …..C/BOX PLUG …..C/BOX PLUG …..C/BOX PLUG …..C/BOX PLUG 1 Q2.7….C/BOX PLUG 1 Q3.0….C/BOX PLUG 1 Q3.1….C/BOX PLUG 1 Q3.2….C/BOX PLUG 1 Q3.3….C/BOX PLUG 1 Q3.4….C/BOX PLUG 1 45…….C/BOX E-STOP 44A…..C/BOX E-STOP JUNCTION BOX X2

NEW 39M-49M BOOM CAB INSTALL X1 X2 JUNCTION BOX