Final Project Review – 4/10/2008 Al Mukmin Judson Ryckman Miguel Roncal Paul Otto Walter Thorn
FPGA: Field programmable gate array I/O: Input/Output cRIO: Compact Reconfigurable I/O LabVIEW: Laboratory Virtual Instrumentation Engineering Workbench FTP: File transfer protocol USB: Universal serial bus VR: Voltage Regulator RC: Resistor*Capacitor VU Motorsports: Vanderbilt University Motorsports NCAA: National Collegiate Athletic Association FR: Front-Right DAQ: Data Acquisition VI: Virtual Instrument
Data acquisition motivation Engineering feedback Performance enhancement/development Driver training
System Requirements Channels 4x Wheel Speed 4x Shock Length 3 Axis Acceleration Engine RPM Oil Pressure Throttle Position Steering Position 2x Radiator Temps Brake Pressure Waterproof Shock/EMF Resistant 200 Hz Resolution Min 20 Minutes Data Storage Remote Operated Wirelessly Accessible
GUI and Data Analysis IEEE b Wireless Communication 10Base-T Data Acquisition System Signal/Power Conditioning FRONT SENSORS Shock Position / VelocityLat. / Long. AccelerationSteering PositionBrake PressureTachometer REAR SENSORS Shock Position / VelocityOil PressureWheel SpeedTemperatureThrottle Position System Overview
System Spec. - Sensors ChannelSensor TypePart/ModelCost Wheel SpeedProximity SwitchAutomation Direct PD1-AP- 1A 4x $24.00 Shock PositionRotary PotentiometerNovotechnik SP28414x $69.00 AccelerationAccelerometer Analog Devices ADXL330Z$Free.99 Oil PressurePressure TransducerOmega 32B1-250GV$Free.99 Brake PressurePressure TransducerAshcroft T2 Series$ SteeringRotary PotentiometerNovotechnik SP2801$69.00 Radiator Temp.ThermistorBWD WT7072x $9.49 Total Cost$671.63* * A working system: Priceless
System Spec. – Sensor Network
Circuitry 2 Circuit Boxes: (Front/Rear) -Power distribution -Signal conditioning & filtering
Wiring Harness Self-contained wiring system 24-gauge color-coded telephony cable Screw-type connectors on sensors & boxes
System Spec. – Data Acquisition NI CompactRIO 9012 Embedded microcontroller running LabVIEW real- time 64 MB DRAM memory 10/100BASE-T Ethernet port with embedded Web and file servers 9101 Chassis Reconfigurable FPGA 4 module slots
System Spec. – Data Acquisition Input Modules 9205 C-series analog input module ▪ 32 channel ▪ 0-10 VDC input range ▪ 16 bit resolution ▪ 250 kS/s 9401 digital I/O module ▪ 8 channel ▪ 100 ns ultra high speed digital I/O
System Spec. – Telemetry Linksys b wireless broadband router with high gain antennae 10Base-T connection to cRIO Wireless capabilities: Real-time data monitoring Remote LabVIEW configuration Data FTP
System Spec. – Data Network
LabVIEW Real-time VI DAQ start/stop High speed logging Real time monitoring Controlled or autonomous execution 40min of logging time at 400Hz
LabVIEW Post-processing VI
Shakedown Testing 4/2/08, 4/8/08 Successful high-speed logging of all channels