RADARTRON by SCALE-TRON. WHY DO WE NEED MOISTURE MEASUREMENT? Wet cast – measurement in sand corrects both sand weight and water Wet cast – measurement.

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Presentation transcript:

RADARTRON by SCALE-TRON

WHY DO WE NEED MOISTURE MEASUREMENT? Wet cast – measurement in sand corrects both sand weight and water Wet cast – measurement in sand corrects both sand weight and water Dry cast – measurement in sand corrects sand weight only – additional measurement required in mixer Dry cast – measurement in sand corrects sand weight only – additional measurement required in mixer Benefits in product: Consistent slump Consistent workability Consistent color/ texture Consistent maximum strength Less wasted batches Less testing labor

PRINCIPLE OF OPERATION Dual detector measures reflection distance Dual detector measures reflection distance Peak detection ignores voids when averaging Peak detection ignores voids when averaging 3 averaging methods – fast, slow, sampling 3 averaging methods – fast, slow, sampling THE 3 ESSENTIALS FOR ACCURACY: THE 3 ESSENTIALS FOR ACCURACY: Measurement within flow region Measurement within flow region “Sampling” creates average during flow period “Sampling” creates average during flow period Compaction of material gives constant density Compaction of material gives constant density

COMPARISON WITH OTHERS Costs 30% less than Hydronix Hydro Probe-II while equal in performance Costs 30% less than Hydronix Hydro Probe-II while equal in performance Linear output – separate box not required Linear output – separate box not required Does not require separate power supply Does not require separate power supply One-hole installation is simpler than any other One-hole installation is simpler than any other Long enough for all hoppers – no adaptor needed Long enough for all hoppers – no adaptor needed Empty bin detection prevents spoiled batches Empty bin detection prevents spoiled batches The only sensor with 5 year wear guarantee The only sensor with 5 year wear guarantee Computer software gives 1-step calibration Computer software gives 1-step calibration Fast service from Canada, instant engineering help Fast service from Canada, instant engineering help Over 1000 installed, long track record Over 1000 installed, long track record

RADARTRON APPLICATIONS All types concrete plant (“star” plant shown) All types concrete plant (“star” plant shown) Conveyors and chutes Conveyors and chutes Coal and carbon Coal and carbon Mining, metal ores Mining, metal ores Grain, flour, meal Grain, flour, meal Foundry sands Foundry sands Industrial clays Industrial clays Limitations are with chemically combined water, oil mixtures Limitations are with chemically combined water, oil mixtures

INSTALLATION TIPS Must be in moving material – not weigh hopper Must be in moving material – not weigh hopper Opposite wall from vibrator, away from heat Opposite wall from vibrator, away from heat Vibration and cooling kits available Vibration and cooling kits available In bin or chute that gives compacted material In bin or chute that gives compacted material Conveyors require deep bed of material Conveyors require deep bed of material New materials must be tested and sensor adjusted New materials must be tested and sensor adjusted Not recommended for particles over 0.5 inch Not recommended for particles over 0.5 inch Only valid test is to use on-line, observe and measure results, compare performance Only valid test is to use on-line, observe and measure results, compare performance

FUTURE DEVELOPMENTS New sensor will be unveiled at 2004 shows New sensor will be unveiled at 2004 shows Density independent, giving higher accuracy Density independent, giving higher accuracy Will handle many materials Will handle many materials Analog and digital outputs Analog and digital outputs Remote calibration Remote calibration Rugged surface-mount microstrip circuit Rugged surface-mount microstrip circuit

SALES CHANNELS As part of batching control systems for concrete and asphalt, to end users. One company has purchased 24 RadarTrons over 5 years As part of batching control systems for concrete and asphalt, to end users. One company has purchased 24 RadarTrons over 5 years As add-ons to existing and new plants As add-ons to existing and new plants Through batching control suppliers Through batching control suppliers Through plant builders for concrete and asphalt and other OEMs Through plant builders for concrete and asphalt and other OEMs Manufacturers of dryers for grain, chemicals, clays and mined products Manufacturers of dryers for grain, chemicals, clays and mined products Moulding and extruding machinery Moulding and extruding machinery

COMING IN 2005 VERSION FOR SUGAR REFINING VERSION FOR SUGAR REFINING Installs in evaporation vessels. Capable of operating at up to 200 F (95 C) temperature Installs in evaporation vessels. Capable of operating at up to 200 F (95 C) temperature Also withstands partial vacuum Also withstands partial vacuum Food quality materials Food quality materials Measures from 60 to over 95 degrees brix with mA or 0 – 10 volt output Measures from 60 to over 95 degrees brix with mA or 0 – 10 volt output

FOR MORE INFORMATION: Scale-Tron Inc., Montreal J. McCoy Equipment Ltd. Port Perry, Ontario Other dealers around the world Thank you for participating